Tag Archives: drop forged conveyor chain

China Standard Rivetless Drop Forged Conveyor Link X458 Chain for Painting Line System

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

What are the advantages of using a slat conveyor chain?

A slat conveyor chain offers several advantages in material handling and conveying applications. Here are some key benefits:

1. Heavy-Duty Capacity:

– Slat conveyor chains are designed to handle heavy loads and can withstand rigorous industrial environments.

– They are commonly used in applications that require transporting large, bulky, or irregularly shaped items, such as automotive parts, pallets, or containers.

2. Flexibility:

– Slat chains can be customized and configured to suit specific conveying requirements. They are available in various widths, lengths, and chain configurations to accommodate different product sizes and shapes.

– The modular design of slat chains allows for easy modification or expansion of the conveyor system as production needs change.

3. Versatility:

– Slat chains can be used in both horizontal and inclined conveying applications. They are capable of moving products up or down slopes, making them suitable for production lines with varying elevations.

– These chains can be integrated with curves, turns, merges, and diverters to create complex conveying systems that optimize space utilization and product flow.

4. Durability and Longevity:

– Slat chains are typically made from robust materials such as steel or plastic, providing excellent durability and resistance to wear and tear.

– They can withstand demanding operating conditions, including high temperatures, corrosive environments, or exposure to chemicals.

5. Low Maintenance:

– Slat conveyor chains require minimal maintenance compared to other types of conveyor systems. They have fewer moving parts and typically operate with reduced friction.

– With proper lubrication and periodic inspection, slat chains can maintain their performance and reliability over an extended service life.

6. Easy Cleaning:

– The open design of slat chains allows for easy cleaning and debris removal. They are suitable for applications that require frequent sanitation or hygiene maintenance, such as in food processing or pharmaceutical industries.

Overall, using a slat conveyor chain offers the advantages of high load capacity, flexibility in design, versatility in conveying applications, durability, low maintenance requirements, and ease of cleaning. These features make slat chains an effective solution for various industries requiring efficient and reliable material handling.

conveyor

How does a conveyor chain impact material flow in a production line?

A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:

1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.

2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.

3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.

4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.

5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.

6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.

7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.

By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.

conveyor

Can a conveyor chain be repaired or does it need to be replaced entirely?

In general, conveyor chains can be repaired in certain cases, but there are instances where replacement is necessary. Here are some considerations:

  • Minor Damage: If the conveyor chain has minor damage, such as a broken link or a damaged pin, it may be possible to repair it by replacing the damaged components.
  • Significant Wear: If the chain has significant wear, such as elongation or excessive corrosion, it may be more cost-effective to replace the entire chain rather than attempting repairs.
  • Critical Components: Some conveyor chains have critical components that cannot be repaired, such as welded attachments or specialized features. In such cases, replacement is usually the only option.
  • Manufacturer’s Recommendations: It’s important to consult the manufacturer’s recommendations regarding chain repairability. They can provide specific guidelines on when repair is feasible and when replacement is necessary.

Before deciding whether to repair or replace a conveyor chain, it’s recommended to assess the extent of damage, consider the overall condition of the chain, and evaluate the cost-effectiveness of each option. It’s always advisable to consult with a qualified professional or the chain manufacturer to determine the best course of action.

China Standard Rivetless Drop Forged Conveyor Link X458 Chain for Painting Line System  China Standard Rivetless Drop Forged Conveyor Link X458 Chain for Painting Line System
editor by CX 2024-04-13

China Best Sales Standard Drop Forged Industry Link for Drag Chain in Mining Conveyor Line

Product Description

DESCRIPTION

Craft forging
Model P100-P260
Material 40Cr(hardness 30-37HRC),35CrMo(hardness38-42HRC),
42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer0.35-0.55mm)
Production capacity 120000 pieces/month
OEM/ODM Available
Heat treatment Mesh belt continuous operation furnace, stable quality
Testing method Hardness testing,Mechanical performance testing,Impact test,
Magnetic particle inspection

MODEL P T t h H b d
S16 100 30 15 27 8 16 14
Z16 100 40 18 35 12 20 17
S20 125 34 16 33 10 18 17
Z20 125 50 24 48 15 26 20
S30 142 46 22 49 14 23.5 25
Z30 142 64 28.5 50 18 30.5 25
142N 142 43 19 50 12.2 21 25
YD315 142 60 28 50 15 30 25
X3001 142 35 15 40 13 17 18
3001 142 50 23 40 12 25 21
G261A 142N 142 43 19 50 13 21 25
G262A 142 62 29 51 16 30 25
142STD A-1106 142 43 20 52.5 13 21 25
142HVY A-1110 142 62 28.5 50 16 30 25
142X50X19 142 42 18.5 50 13 20 25
142X55X29 142 62 28.5 55 15.5 30 25
150 150 38 18 40 10 20 18
YD250 150 38 18 40 10 19 18 20
S25 160 48 23 40 13 25 20
Z25 160 58 28 55 18 30 25
P160E 160 43 20 50 12 22 25
MS32 200 42 20 50 12 22 20 25
MS55 200 80 35 70 25 38
YD310 200 43 20 47 12 22 20
ML40 200 48 23 58 18 25 25
NJB640 200 52 25 60 25 28 25
3006 200 65 30 70 24 33
MG20 200 70 27 70 20 29
A-1173 142 42 19.5 50 13 21.3 25
A-1174 142 42 19.5 50 13 21.3 25
A-3634 216 64 26 72 20 28.5 35
P260 260 72 32 75 20 34 32
X63 250 60 28 70 20 30 25

About WXIHU (WEST LAKE) DIS.
Found in 2003,ZheJiang CZPT Precision Casting&Forging Inc. is a manufacturer for construction machinery parts such as excavator bucket teeth,bucket adapter,side cutter,side protector;forged pipe clamp
for concrete pump truck;drop forged chain for scraper conveyor.

About Production Process
we have 400T/1000T/1600T/2500T friction press machine,one 1250T horizontal forging and upsetting machine,and 1 4800T Multidirectional hydraulic forging machine for 0.1KG-50KG forgings.So we can totally make wear parts as customer’s drawing or sample.

About Quality Control
we have a QC team and inspection machine like
chemical composition analyzer,mechanical property test machine and 3D detector etc.

About PLUS
Found in 2571,ZheJiang Plus Import&Export Trading Co.,Ltd. is WXIHU (WEST LAKE) DIS.’s sales company who is responsible for foreign trade business.

Why Choose WXIHU (WEST LAKE) DIS.&PLUS?
1.we are professional manufacturer for 19 years experience in our industry.
2.we have different casting line and forging line for 0.1KG-2TONS parts.
3.we have passed qualification and quality review many times by some famous company like
ESTI,SUNWARD,ZOOMLION,CASCADE etc.

We are in HangZhou city,ZheJiang province-Hometown of the Three Gorged Dam!
Welcome to visit our factory and success together!

FAQ
Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.

Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.

Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.

Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.

Q5.What’s your payment terms?
AmountAmount≥5000USD,T/T 30% as deposit,balance before delivery.

Q6.Can i visit your factory?
we always welcome you to visit our factory.
You can can take air plane to SANXIA airport or take high-speed rail to HangZhou station,
we will pick you up in advance.

Q7.What kind of products do you provide?
We mainly produce excavator bucket teeth including casting teeth and forging teeth;
drop forged chain for scraper conveyor;forged pipe clamp for concrete pump;new patented
one piece casting bucket&ripper;and we can also make 0.1KG-2TONS parts as your drawing or sample.

Q8.How long should we take a quotation?
After receiving detailed information,we will quote you within 24 hours.

Q9.How about the quality?
We can produce according to customer’s requirement,such as chemical composition and mechanical property.
we are supplier for ESTI,SUNWARD,ZOOMLION,these famous brand etc.

Q10.How about the warranty?
we guarantee all our spare parts against breakage.
if any of these parts break under normal working conditions we will provide a new part free of charge.

Material: Alloy
Structure: Forging Chain
Surface Treatment: Polishing
Chain Size: 142
Feature: Heat Resistant
Certificate: CE/ISO9001:2015
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

pintle

Can drag chains be used in the packaging and bottling industry?

Yes, drag chains can be used in the packaging and bottling industry, and they offer several advantages that make them a suitable choice for this application:

  • Cable Protection: In the packaging and bottling industry, there are various electrical cables, pneumatic hoses, and fluid lines that need to be protected from damage. Drag chains provide a secure housing that prevents these vital components from being exposed to potential hazards, such as moving machinery or sharp edges.
  • Reduced Downtime: Packaging and bottling operations often involve high-speed and continuous movement of machinery. Drag chains keep cables organized and prevent tangling, reducing the risk of cable damage and minimizing downtime caused by cable-related issues.
  • Flexible Cable Routing: The packaging and bottling industry often requires complex cable routing to accommodate various machinery configurations. Drag chains offer flexibility in cable management, allowing for customized cable routing to suit specific production setups.
  • Improved Safety: Loose cables and hoses can pose safety hazards in a fast-paced packaging environment. Drag chains ensure that cables are contained and out of the way, reducing the risk of accidents and enhancing overall workplace safety.
  • Resistance to Contaminants: In the packaging industry, there may be exposure to dust, debris, and cleaning agents. Drag chains can be made from materials that resist these contaminants, ensuring the cables remain protected and functional even in harsh environments.
  • Highly Durable: Drag chains are designed to withstand continuous use and repetitive motion. They are built to endure the demands of high-speed packaging operations and maintain reliable performance over extended periods.
  • Customizable Designs: Packaging and bottling machinery often come in various sizes and configurations. Drag chains can be customized in terms of size, length, and mounting options to fit specific packaging equipment.

Overall, drag chains provide effective cable management, enhance equipment reliability, and contribute to the efficiency and safety of packaging and bottling processes in the industry.

pintle

Can drag chains be used in food processing or packaging industries?

Yes, drag chains can be used in food processing and packaging industries, provided they are made from food-grade materials and meet the necessary sanitary requirements. These industries often require efficient cable management solutions that can handle various cables and hoses while maintaining a hygienic environment. Here’s how drag chains are beneficial in these applications:

Hygienic Design:

Drag chains used in food processing and packaging industries are designed with materials that meet strict hygiene standards. They are made from food-grade plastics that are resistant to bacteria growth and easy to clean, ensuring that they do not contaminate the food products or packaging materials.

Cable Protection:

Drag chains protect electrical cables, pneumatic hoses, and other vital components from exposure to food particles, dust, and other contaminants. This helps in extending the life of the cables and reduces the risk of cable damage or failure, which could lead to costly downtime.

Smooth Cable Movement:

The smooth interior surface of drag chains allows for easy movement of cables and hoses, reducing friction and preventing wear and tear. This smooth movement is essential in preventing damage to cables and ensuring the reliable operation of equipment in the food processing and packaging processes.

Space Optimization:

Drag chains can be customized to fit into tight spaces and accommodate various cable sizes and types. This space-saving design is crucial in food processing and packaging facilities where floor space is often limited, and efficient use of space is necessary for optimal production flow.

Resistance to Cleaning Agents:

Drag chains used in these industries are designed to withstand frequent cleaning and sanitization processes. They are resistant to common cleaning agents and high-pressure washdowns, ensuring that the equipment remains clean and free from contaminants.

Compliance with Industry Standards:

Drag chains used in food processing and packaging industries are designed to meet industry-specific regulations and standards, such as FDA (Food and Drug Administration) guidelines, NSF (National Sanitation Foundation) certifications, and EHEDG (European Hygienic Engineering & Design Group) guidelines.

When selecting drag chains for food processing and packaging applications, it’s essential to choose products from reputable manufacturers with a proven track record in supplying cable management solutions for the food industry. Additionally, regular inspection and maintenance of drag chains are necessary to ensure their continued performance and compliance with industry regulations.

pintle

How does a drag chain differ from other cable carriers or cable organizers?

A drag chain, also known as a cable carrier or cable chain, is one of several types of cable carriers or cable organizers used in industrial applications. While they share the common goal of managing and protecting cables and hoses, there are distinct differences between drag chains and other cable carriers:

1. Design and Construction: Drag chains are designed as a flexible chain-like structure with interconnected links or compartments. The links allow the chain to bend and move freely, accommodating various machine movements. On the other hand, other cable carriers may come in different designs, such as enclosed tubes, open trays, or spiral wrap-around designs.

2. Application: Drag chains are specifically used in applications where frequent movement and flexibility of cables are required. They are commonly used in automated machinery, robotic arms, and equipment with dynamic motion. Other cable carriers may be more suitable for stationary or low-movement applications, depending on their design and features.

3. Flexibility: Drag chains are highly flexible and allow for multi-axis movement, making them suitable for complex motion systems. Other cable carriers may have limited flexibility and are better suited for linear or single-axis movements.

4. Load Capacity: Drag chains are designed to handle heavy loads, making them suitable for applications with numerous cables or large-diameter hoses. Other cable carriers may have different load capacities, and their suitability depends on the specific load requirements of the application.

5. Installation: Drag chains are typically installed using brackets or mounting accessories, and they are attached to the machine or equipment’s moving parts. Other cable carriers may have different installation methods, such as mounting on walls or floors.

6. Materials: Drag chains are commonly made from materials like plastic or metal, which offer good durability and resistance to wear. Other cable carriers may be made from different materials like nylon, steel, or even fabric, depending on the application’s requirements.

Despite these differences, the primary purpose of both drag chains and other cable carriers is to protect and guide cables, ensuring safe and efficient cable management in various industrial settings.

China Best Sales Standard Drop Forged Industry Link for Drag Chain in Mining Conveyor Line  China Best Sales Standard Drop Forged Industry Link for Drag Chain in Mining Conveyor Line
editor by CX 2023-09-12

China high quality Drag Conveyor Drop Forged Chain Mcl56, Mcl80

Product Description

Drag Conveyor Drop Forged Chain MCL56, MCL80 

Product Description


The drop forged chain is mainly composed of 3 drop forged components that are the pin roll, middle chain ring, and the outer chain sidebar. It can be conveniently assembled and disassembled, completely by hand without tools. For instance, the assembly can be easily completed by passing the outer sidebar through the middle chain ring, and then rotate the middle chain ring for 90 degrees to engage with the pin roll.

When the chain forms into a ring, it can be utilized as a conveyor chain for heavy loads. Our drop forged chain is often found on the conveying equipment and suspension equipment, in automobile, food processing, and steel making industries.

Our company is the largest drop forged chain manufacturer. The main products are standard drop forged chain.

Product name  Dedicated Special Made-to-order Drop Forged Scraper Chain(MCL56, MCL80, etc)
Materials Available  1. Iron Steel: Q235 40Gr etc
2. Alloy Steel: 45Mn, 42CrMo, etc
3. OEM according to your request
Surface Treatment Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc.
Characteristic Fire Resistant, Oil Resistant, Heat Resistant
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Chain No. Ultimate tensile strength Pitch Pin dia. Chain shaft dimensions
Q 80 100 125 160 200 250 d R S C C0 d1 T
KN mm mm mm mm mm mm mm mm mm mm mm mm mm
MCL56 56 * * *       9.92 10 6 12.00 11 10 12
MCL80 80 * * *       11.91 12 7 14.00 13 12 14
MCL112 112   * * *     14.91 15 8 16.50 15 15 17
MCL160 160     * * *   17.91 18 10 18.50 17 18 20
MCL224 224       * * * 20.89 21 12 22.00 20 21 23
MCL315 315         * * 24.89 25 14 26.00 24 25 27
MCL450 450           * 29.88 30 16 30.00 28 30 32
MCL630 630           * 35.88 36 20 32.00 30 36 40
MCL900 900             43.87 45 24 40.00 38 44 48

 

View more products,please click here…
 

Company Profile

 

Usage: Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Iron
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: Mcl56, Mcl80
Structure: Scraper Chain
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

pintle

Can drag chains be used in the packaging and bottling industry?

Yes, drag chains can be used in the packaging and bottling industry, and they offer several advantages that make them a suitable choice for this application:

  • Cable Protection: In the packaging and bottling industry, there are various electrical cables, pneumatic hoses, and fluid lines that need to be protected from damage. Drag chains provide a secure housing that prevents these vital components from being exposed to potential hazards, such as moving machinery or sharp edges.
  • Reduced Downtime: Packaging and bottling operations often involve high-speed and continuous movement of machinery. Drag chains keep cables organized and prevent tangling, reducing the risk of cable damage and minimizing downtime caused by cable-related issues.
  • Flexible Cable Routing: The packaging and bottling industry often requires complex cable routing to accommodate various machinery configurations. Drag chains offer flexibility in cable management, allowing for customized cable routing to suit specific production setups.
  • Improved Safety: Loose cables and hoses can pose safety hazards in a fast-paced packaging environment. Drag chains ensure that cables are contained and out of the way, reducing the risk of accidents and enhancing overall workplace safety.
  • Resistance to Contaminants: In the packaging industry, there may be exposure to dust, debris, and cleaning agents. Drag chains can be made from materials that resist these contaminants, ensuring the cables remain protected and functional even in harsh environments.
  • Highly Durable: Drag chains are designed to withstand continuous use and repetitive motion. They are built to endure the demands of high-speed packaging operations and maintain reliable performance over extended periods.
  • Customizable Designs: Packaging and bottling machinery often come in various sizes and configurations. Drag chains can be customized in terms of size, length, and mounting options to fit specific packaging equipment.

Overall, drag chains provide effective cable management, enhance equipment reliability, and contribute to the efficiency and safety of packaging and bottling processes in the industry.

pintle

What are the benefits of using a plastic drag chain in certain environments?

Plastic drag chains offer several advantages in specific environments and applications due to their unique characteristics. Here are the key benefits:

Lightweight:

Plastic drag chains are lightweight compared to metal alternatives. This makes them ideal for applications where weight is a concern, such as in robotics and automation systems. The reduced weight helps in improving the overall performance and efficiency of the equipment.

Corrosion Resistance:

Plastics are naturally resistant to corrosion, making plastic drag chains suitable for environments where exposure to moisture, chemicals, or corrosive substances is a concern. They can withstand harsh conditions without deteriorating over time.

Low Friction:

Plastic drag chains have a low coefficient of friction, which reduces the wear and tear on cables and hoses as they move within the chain. The smooth surface of plastic helps in maintaining the integrity of the cables and ensures their long life.

Quiet Operation:

Compared to metal drag chains, plastic drag chains produce less noise during operation. This is especially beneficial in environments where noise reduction is essential, such as in laboratories, cleanrooms, and other noise-sensitive areas.

Chemical Resistance:

Plastic drag chains can withstand exposure to a wide range of chemicals and solvents without degradation. This makes them suitable for industries that handle aggressive chemicals or where chemical spills are possible.

Cost-Effective:

Plastic drag chains are often more affordable than their metal counterparts. For budget-conscious applications or projects with specific cost constraints, plastic drag chains provide a cost-effective cable management solution without compromising on performance.

Easy Installation and Maintenance:

Plastic drag chains are easy to install and require minimal maintenance. They do not require lubrication, and their self-lubricating properties contribute to smooth movement and long service life.

Electrical Insulation:

As plastics are electrical insulators, plastic drag chains provide an added layer of protection for electrical cables and wires. They help in preventing electrical interference and ensure the safety of the equipment and operators.

It’s important to note that while plastic drag chains offer numerous benefits, their selection should be based on the specific requirements of the application and the environmental conditions they will be exposed to. In certain environments, such as those with extremely high temperatures or heavy loads, metal drag chains may still be the preferred choice due to their higher temperature and load capacities.

pintle

How do drag chains handle various cable sizes and types?

Drag chains are designed to accommodate various cable sizes and types, making them versatile and suitable for a wide range of industrial applications. Here’s how they handle different cable sizes and types:

Adjustable Design:

Most drag chains have an adjustable design, allowing users to customize the interior space according to the size and quantity of cables they need to house. The chain links or separators can be removed or repositioned to create the desired amount of space for the cables, ensuring a snug fit and minimizing any excess space that may cause cable movement or wear.

Wide Range of Sizes:

Drag chains are available in various sizes, ranging from small ones suitable for lightweight cables to large ones capable of holding numerous thick and heavy cables. Manufacturers provide size charts and specifications to help users select the right drag chain size based on their cable requirements and the dimensions of the equipment.

Cable Comb and Strain Relief:

Some drag chains come with built-in cable combs or strain relief features. The cable combs are designed to organize and separate individual cables within the chain, preventing them from tangling or interfering with each other. The strain relief elements ensure that cables are properly secured and protected from excessive tension or bending that could cause damage.

Various Mounting Options:

Drag chains can be mounted in various ways, such as on the floor, on the side of machinery, or overhead. The mounting method chosen can impact the available space for cables and the overall arrangement within the drag chain. Manufacturers offer different mounting brackets and accessories to accommodate diverse cable routing needs.

Cable Material and Flexibility:

Drag chains are designed to work with a wide range of cable materials, including PVC, rubber, TPU, and more. The flexibility of these materials allows them to move smoothly within the chain, even during dynamic operations. The drag chain’s design helps minimize cable wear by providing a smooth surface and eliminating sharp edges that could damage the cables.

Overall, drag chains provide an effective cable management solution that can handle various cable sizes and types. Their customizable and adaptable design, combined with the ability to protect and guide cables during motion, makes them an essential component for ensuring the reliability and longevity of cables in industrial machinery and automated systems.

China high quality Drag Conveyor Drop Forged Chain Mcl56, Mcl80  China high quality Drag Conveyor Drop Forged Chain Mcl56, Mcl80
editor by CX 2023-09-07

China Standard Stainless Steel Conveyor Chain Drop Forged Chain for Industrial Equipment

Product Description

MODEL P T t h H b d
S16 100 30 15 27 8 16 14
P102-W385 102 30 13 27 9 14 14
RUS270 123 50 24 46 16 25 20  20.5
Z20 125 50 24 48 15 26 20
P140 140 78 31 50 19 32 25
Z30 142 64 28.5 50 18 30.5 25
150 150 38 18 40 10 20 18
P155 155 79 39.5 63.5 36 40.5 30
Z25 160 58 28 55 18 30 25
YD310 200 43 20 47 12 22 20
A-3634 216 64 26 72 20 28.5 35
X63 250 60 28 70 20 30 25
P260 260 72 32 75 20 34 32

         ZheJiang CZPT Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
        Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
       Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
       ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export
FAQ

Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.

Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.

Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.

Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.

Q5.What’s your payment terms?
AmountAmount≥5000USD,T/T 30% as deposit,balance before delivery.

Material: Alloy
Structure: Combined Chain
Surface Treatment: Baking Paint
Chain Size: 100
Feature: Heat Resistant
Process: Forging
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in automotive assembly lines?

Yes, a conveyor chain can be effectively used in automotive assembly lines. Here are the reasons why:

1. Efficient Material Handling:

– Conveyor chains provide a reliable and efficient means of transporting automotive components and parts along the assembly line. They can handle heavy loads and withstand the demanding requirements of automotive manufacturing.

2. Versatility:

– Conveyor chains offer versatility in terms of design and configuration. They can be customized to accommodate various assembly processes, such as body welding, painting, assembly, and final inspection.

3. Precise Positioning:

– Conveyor chains allow precise positioning and synchronization of automotive components, ensuring accurate assembly and alignment during the production process. This helps maintain consistent quality and reduces errors.

4. Automation Integration:

– Conveyor chains can be easily integrated with automation systems in automotive assembly lines. They can work in conjunction with robotic arms, vision systems, and other automated equipment to optimize the production process and improve efficiency.

5. Assembly Line Flexibility:

– Conveyor chains provide flexibility in terms of line configuration and layout. They can be designed to accommodate different assembly line layouts, including straight sections, curves, inclines, and declines, to meet the specific requirements of automotive assembly processes.

6. Space Optimization:

– Conveyor chains help optimize space utilization in automotive assembly plants. They can be designed to navigate around existing equipment and infrastructure, making efficient use of available floor space.

7. Safety:

– Conveyor chains are designed with safety features to protect operators and prevent accidents. Emergency stop controls, guarding, and interlocking mechanisms ensure the safe operation of the assembly line.

8. Increased Production Speed:

– By using conveyor chains, automotive assembly lines can achieve higher production speeds, allowing for faster manufacturing cycles and increased output.

Overall, conveyor chains play a crucial role in enhancing the efficiency, productivity, and safety of automotive assembly lines, contributing to the smooth and streamlined production of vehicles.

conveyor

What are the factors to consider when selecting the pitch of a conveyor chain?

When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:

1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.

2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.

3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.

4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.

5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.

6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.

7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.

8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.

By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.

conveyor

What are the noise levels associated with conveyor chains?

The noise levels associated with conveyor chains can vary depending on several factors:

1. Chain Type: Different types of conveyor chains produce varying noise levels. For example, roller chains tend to generate more noise compared to silent chains or plastic modular chains.

2. Speed: The speed at which the conveyor chain operates can influence the noise level. Higher speeds generally result in increased noise due to the impact and friction between the chain and other components.

3. Chain Condition: The condition of the conveyor chain plays a role in noise generation. Worn-out or improperly maintained chains can produce more noise due to increased friction and vibration.

4. Surrounding Environment: The noise levels can also be affected by the environment in which the conveyor system operates. Factors such as the presence of other machinery, acoustics of the facility, and noise insulation measures can impact the overall noise level.

5. Design and Components: The design of the conveyor system and the choice of components can influence noise levels. Factors such as the use of noise-reducing materials, proper alignment of components, and vibration dampening measures can help reduce noise.

It is important to note that excessive noise levels in the workplace can have adverse effects on the well-being of employees and may require noise control measures to comply with occupational health and safety regulations. Implementing noise reduction strategies like using noise-dampening materials, incorporating proper lubrication, maintaining chain tension, and applying vibration isolation techniques can help minimize the noise associated with conveyor chains.

China Standard Stainless Steel Conveyor Chain Drop Forged Chain for Industrial Equipment  China Standard Stainless Steel Conveyor Chain Drop Forged Chain for Industrial Equipment
editor by CX 2023-09-07

China factory Drop Forged Overhead Conveyor Bracket Trolley X458 Chain with Forged Machinery Part

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 20Cr, 45# steel and so on.
2) Types: X348 X458 X678 XT160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Assemly→Packing

Product Show
 

Technical Data
 

Model Forging Parameter (mm) Weight (Kg) Single-point Load (Kg) Allowable Load (Kg) Limit Load (Kg)
Type P H A B C D E F G K
X348-1 A 100 64 102 14 40 60 47.8 6 84 1.5 100 1100 1800
X348-2 B 100 64 102 14 40 60 47.8 6 82
X348-3 C 100 64 122 16 40 60 47.8 6 94
X458-1 A 126 79 138 18 54 82 54 9.5 113 1.8 200 1800 3600
X458-2 A 127 80 138 18 56 82 54 9.5 113
X458-3 A 130 83 138 18 54 82 54 9.5 113
X458-4 B 128.6 81 134.5 18 54 81 54 9.5 101.5
Extended Trolley A 150 103 138 18 54 82 54 9.5 113
X678-1 / 136 89 146 18 86 82 54 9.5 114 3.2 600 5000 7700
X678-2 / 134.5 87.5 142 18 86 82 54 9.5 106 2.8 550 4500 7200
XT160-1 / 171 103 180 26 84 120 70 15 140 9.7 750 4000 8000
XT160-2 / 170 102 174 26 86 120 70 15 148 8.8 700 3500 7500
X348-1 Reverse / 83 42 105 / 40 60 / 48 10 / 1.35 100 1100 1800
X348-2 Reverse / 86 45 93 / 40 60 / 48 10 / 1.35 100 6 1800
X458 Reverse / 95 44 120 / 54.5 60 / 54 10 / 2.5 200 1800 3600

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Samples:
US$ 5/Set
1 Set(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in overhead conveyor systems?

Yes, a conveyor chain can be used in overhead conveyor systems. Overhead conveyor systems are designed to move materials, products, or components along an elevated path, typically in manufacturing or distribution facilities.

Conveyor chains used in overhead conveyor systems are specially designed to handle the weight and load requirements of the application. They are typically made from durable materials such as steel or stainless steel to ensure strength and longevity.

Here are some key considerations when using a conveyor chain in overhead conveyor systems:

1. Load Capacity:

– Ensure that the conveyor chain has sufficient load capacity to handle the weight of the conveyed items. The load capacity should be determined based on the maximum anticipated load and any potential dynamic forces.

2. Chain Type and Design:

– Select a conveyor chain that is suitable for overhead applications, such as an overhead conveyor chain or an inverted tooth chain. These chains are specifically designed to handle the unique requirements of overhead conveyance.

3. Lubrication:

– Proper lubrication is crucial for the smooth operation of the conveyor chain in an overhead system. Consider using lubricants that are suitable for overhead applications and ensure regular lubrication to minimize friction and wear.

4. Safety Measures:

– Implement appropriate safety measures to prevent accidents and ensure worker safety. This may include installing safety guards, emergency stop systems, and implementing regular maintenance and inspection routines.

It is important to consult with conveyor system manufacturers or experts who specialize in overhead conveyor systems to ensure the conveyor chain is selected and installed correctly for the specific application requirements.

conveyor

How does lubrication affect the performance of a conveyor chain?

Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:

1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.

2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.

3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.

4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.

5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.

6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.

It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.

conveyor

What is a conveyor chain and how does it work?

A conveyor chain is a type of mechanical chain specifically designed for use in conveyor systems. It is composed of a series of interconnected links that form a continuous chain loop. The links are typically made of metal and are joined together through pins or other connecting elements.

Conveyor chains work by transferring power and motion from the driving mechanism, such as a motor or sprocket, to the conveyor system to move materials or products along a predetermined path. The chain is placed on a track or guide rails, and as it moves, it carries the load placed on it.

The operation of a conveyor chain involves the following steps:

  1. Power transmission:

The driving mechanism transfers rotational power to the conveyor chain, typically through a motor and sprockets. The motor provides the necessary torque to drive the chain.

  1. Traction and motion:

As the driving mechanism rotates the sprockets, the teeth of the sprockets engage with the links of the conveyor chain. This interaction creates traction, causing the chain to move along the desired path.

  1. Load carrying:

The load to be transported is placed on the conveyor chain. The load can be in the form of products, materials, or other items. As the chain moves, it carries the load along the conveyor system, allowing for efficient transportation or handling.

  1. Support and guidance:

The conveyor chain is supported and guided by various components, such as guide rails, rollers, or wear strips. These components ensure the proper alignment and smooth movement of the chain along the conveyor system.

Conveyor chains are commonly used in industries such as manufacturing, logistics, packaging, and material handling. They offer a reliable and efficient method for moving products or materials in a controlled and automated manner.

China factory Drop Forged Overhead Conveyor Bracket Trolley X458 Chain with Forged Machinery Part  China factory Drop Forged Overhead Conveyor Bracket Trolley X458 Chain with Forged Machinery Part
editor by CX 2023-08-15

China Professional Stainless Steel Conveyor Chain Drop Forged Chain for Industrial Equipment

Product Description

MODEL P T t h H b d
S16 100 30 15 27 8 16 14
P102-W385 102 30 13 27 9 14 14
RUS270 123 50 24 46 16 25 20  20.5
Z20 125 50 24 48 15 26 20
P140 140 78 31 50 19 32 25
Z30 142 64 28.5 50 18 30.5 25
150 150 38 18 40 10 20 18
P155 155 79 39.5 63.5 36 40.5 30
Z25 160 58 28 55 18 30 25
YD310 200 43 20 47 12 22 20
A-3634 216 64 26 72 20 28.5 35
X63 250 60 28 70 20 30 25
P260 260 72 32 75 20 34 32

         ZheJiang CZPT Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
        Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
       Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
       ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export
FAQ

Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.

Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.

Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.

Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.

Q5.What’s your payment terms?
AmountAmount≥5000USD,T/T 30% as deposit,balance before delivery.

Material: Alloy
Structure: Combined Chain
Surface Treatment: Baking Paint
Chain Size: 100
Feature: Heat Resistant
Process: Forging
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How does a conveyor chain handle accumulation and indexing applications?

In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:

Accumulation:

– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.

– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.

– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.

Indexing:

– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.

– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.

– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.

– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.

conveyor

How do you calculate the power requirements for a conveyor chain?

Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:

1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.

2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).

3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).

4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.

5. Determine the required power: Use the following formula to calculate the power requirements:

Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)

Where:

– Capacity is the weight per unit of time (from step 3)

– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors

– 33,000 is a conversion factor to convert the units to horsepower

– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)

6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.

It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.

conveyor

What is the load capacity of a conveyor chain?

The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:

  • Chain Design: Different types of conveyor chains have varying load capacities. The chain design includes factors such as the type of links, their configuration, and the presence of attachments or rollers.
  • Material: The material used to manufacture the conveyor chain significantly affects its load capacity. Common materials include steel, stainless steel, and plastic. Steel chains are generally more robust and have higher load-bearing capabilities.
  • Chain Size: The size of the conveyor chain, including the pitch and width, plays a role in determining its load capacity. Larger chains with wider links tend to have higher load capacities.
  • Operating Conditions: Factors such as the speed of the conveyor, the type and weight of the transported materials, and the environmental conditions (temperature, humidity, etc.) can impact the load capacity of the chain.
  • Manufacturer Specifications: It is essential to consult the manufacturer’s specifications and guidelines for the specific conveyor chain being used. Manufacturers typically provide load capacity charts or tables based on their chain designs.

The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.

China Professional Stainless Steel Conveyor Chain Drop Forged Chain for Industrial Equipment  China Professional Stainless Steel Conveyor Chain Drop Forged Chain for Industrial Equipment
editor by CX 2023-07-31

China high quality High Tensile Drop Forged Rivetless Chain X678 Pitch 153.20mm with Conveyor for Monorail Conveyor System

Product Description

Product Description

The drop forged chains made of heat treated high grade alloy steel. 
1) X348,X458,X678,H698,9118,P1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030

 
Http://kasinchain      

Material: SCR440
Structure: Forging
Surface Treatment: Shot Blasting
Chain Size: P:153.2mm
Feature: Heat Resistant, Forging
Breaking Load: 320kn
Samples:
US$ 25/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How do you calculate the required horsepower for a conveyor chain drive?

The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:

1. Determine the Total Resistance:

– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.

2. Convert the Resistance to Equivalent Inertia:

– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.

3. Calculate the Total Inertia:

– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.

4. Determine the Required Torque:

– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.

5. Convert Torque to Horsepower:

– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.

6. Consider Safety Factors and Efficiency:

– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.

– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.

It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.

conveyor

How does lubrication affect the performance of a conveyor chain?

Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:

1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.

2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.

3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.

4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.

5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.

6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.

It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.

conveyor

Can a conveyor chain be used for vertical lifting applications?

Yes, conveyor chains can be used for vertical lifting applications in certain circumstances. However, several factors need to be considered to ensure safe and efficient vertical lifting with a conveyor chain.

1. Chain Type: Not all conveyor chains are suitable for vertical lifting. Specialized chain types, such as bucket elevator chains or vertical reciprocating conveyor chains, are designed specifically for vertical lifting applications.

2. Load Capacity: The conveyor chain selected for vertical lifting must have the appropriate load capacity to handle the weight of the load being lifted. It is crucial to consider both the static and dynamic loads during the lifting operation.

3. Speed and Acceleration: The speed and acceleration of the vertical lifting operation should be within the recommended limits of the conveyor chain to prevent excessive stress and potential failure.

4. Safety Mechanisms: Adequate safety mechanisms, such as overload protection devices or emergency stop systems, should be implemented to ensure the safety of the lifting operation.

5. Maintenance and Inspection: Regular maintenance and inspection of the conveyor chain are essential to identify any wear, fatigue, or damage that could compromise the lifting operation’s safety and reliability.

It is important to consult the manufacturer’s guidelines and recommendations when considering the use of a conveyor chain for vertical lifting applications. They can provide specific information regarding chain selection, installation, maintenance, and safety considerations for vertical lifting operations.

China high quality High Tensile Drop Forged Rivetless Chain X678 Pitch 153.20mm with Conveyor for Monorail Conveyor System  China high quality High Tensile Drop Forged Rivetless Chain X678 Pitch 153.20mm with Conveyor for Monorail Conveyor System
editor by CX 2023-07-26

China Hot selling ISO ANSI DIN Stainless Steel Short Double Pitch Transmission Conveyor Agricultural Drop Forged Hollow Pin Flat Top Leaf Motorcycle Steel Roller Chain a2050 roller chain

Product Description

TRANSMISSION ROLLER CHAIN

Feature

.  Long-life duration and high strength
.  Good performance of anti-rusty
.  Pre-stretching and running for each roll before delivery
.  All the chain parts are of complete heat-treatment and controlled within the standarded tolerance
.  Can produce any nonstandarded chain according to the drawing or sample

Production Range

1) A Series Short-Pitch Transmission Precision Roller Chain
25-1R, 35-1R, 40-1R, 50-1R , 60-1R, 80-1R, 100-1R, 120-1R, 140-1R, 160-1R, 180-1R, 200-1R, 240-1R
Double stand, triple strand are available

2). B Serieis Short-Pitch Transmission Precision Roller Chain
05B-1R, 06B-1R, 08B-1R, 10B-1R, 12B-1R, 16B-1R, 20B-1R, 24B-1R, 28B-1R, 32B-1R, 40B-1R, 48B-1R
Double stand, triple stand are available.

3). Short-Pitch Heavy Roller Chain
40H, 50H, 60H, 80H, 100H, 120H, 140H, 160H, 200H

4). Motorcycle Chain
25H, 219H, 420, 420H, 428, 428H, 520, 520H, 530, 530SH, 630
 

OTHER SERIES STEEL CHAIN

1. Conveyor chain: C2040, C2042, C2050, C2052, C2060, C2062, C2060H, C2062H, C2080, C2082, C2080H, C2082H, C2100, C2102, C2100H, C2120H, C2160, C2162, C2160H, C2162H, 

2. Hollow Pin Chain: C2040HP, C2050HP, C2042HP, C2052HP, C2060HP, C2062HP, C2080HP, C2082HP, 40HP, 50HP, 60HP, 80HP

3.  Agricultural Roller Chain: S32, S42, S45, S52, S55, S62, S77, S88, C550, C620, CA550, CA557, CA620
 

4. Welded Steel Cranked Link Mill Chain: W78, W82, W110, W111, W124, W132

5. Leaf Chain: BL622, BL623,BL634, BL644, BL646, BL666, BL688, BL822, BL823, BL834, BL844, BL846, BL866, BLF888, BL1571, BL1034, BL1046, BL1066, BL1222, BL1244, BL1288, BL1422, BL1444, BL1488, BL1622, BL1644, BL1688, BL2571, BL2034, BL2066, BL2088

6. Drop Forged Chain: X348, X458, X678, X689

7.  Chain Coupling: 4012, 4014, 4016, 5014, 5016, 5018, 6018, 6571, 6571, 8018, 8571, 8571, 10571, 12018
 

FAQ

Q1.  Can I have a sample order?
        Yes, any sample order is welcome to know the quality of our products.

Q2.  What about the lead time of the sample or the final order?
        2-5 days for normal sample.
        20-30 days for a formal order.

Q3. How much is the minimum quantity for each item in 1 order?
       Any quantity is ok to run.

Q4. Is it possible to print our logo or brand on the belt?
       Yes, we can print your logo or design on the belt after receipt of your formal authorization  letter of the logo or your brand.

Q5. Do you offer the guarantee for your product?
       Yes, usually we offer 1 year warranty for all of our products.

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Conveyer Equipment, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery
Surface Treatment: Polishing
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

chain

What to look for in a roller chain

There are many different factors to consider when purchasing a roller chain. One of the most important factors is tensile strength, which represents the force required to break the chain. Roller chains are available in three different tensile strengths: minimum, average and ultimate. Each strength reflects a different limit to the load the chain can handle. However, these limits are not always equal and you should be aware of the differences between roller chains.

Canonical chain

Most roller chains have standard sizes printed on the side panels. This is usually “40” or “C2080H”, but can also be the letter “B”. If the chain is old, it will need to be cleaned to see its size. You can find the size on the standard roller chain size chart, but not everyone is marked. To determine the size, measure the diameter and pitch of the chain, then compare the results to the chart to see what size you need.
Heavy-duty roller chains are available with heat-treated pins, side plates, and rollers. In addition to being heat treated, they are also factory pre-stretched, which reduces wear on these parts. If properly maintained, they can last for years, reducing the risk of failure or corrosion. Depending on the application, standard roller chains are available in different sizes. It can be purchased separately. There are several options to choose from, depending on the size and strength of the application.
PEER roller chains contain solid rollers to reduce shock loads on the sprocket teeth. Heat treating and preloading all components of the PEER chain helps minimize initial elongation. Hot-dip lubrication ensures complete lubrication of all chain components, extending their life and reducing maintenance costs. For heavy-duty applications, ASME/ANSI-B29.1 chain is a good choice.
Standard roller chains are made of steel or alloy steel. However, it can be made of other materials such as stainless steel. In addition to steel, stainless steel is often used in food processing machinery where chain lubrication is an issue. Brass and nylon are also sometimes used. However, they are not that popular. Therefore, you should always check with your supplier before purchasing. By comparing the tensile strength of two different chains and making an informed decision, you can get the best price and service.

Chain without bushing

Bushless roller chains have advantages over conventional roller chains. Unlike conventional chains, bushless chains have extensive lateral flexibility, which increases the chain’s lubrication flow. The inner plates of bushless chains have protruding shoulders so the oil can flow through them more easily and efficiently. This is an important characteristic of a smooth-running chain. Additionally, bushless chains may have improved shifting performance.
The strength of a bushingless roller chain is measured in terms of tensile strength and fatigue strength. The former measures the load a chain can withstand before breaking. Fatigue strength is equally important, and factors that affect fatigue strength include the steel used to make the chain components, the pitch hole fabrication, the type of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is too thin, it may not be enough for heavy-duty applications.
Like traditional roller chains, bushingless roller chains have two different types of links. The inner link has two inner plates connected by pins, while the outer chain has two outer plates held together by bushings. A bushingless roller chain is similar to a traditional chain, except it eliminates a step in the assembly process by stamping the tube into the inner plate. So if you want a smoother ride, a bushingless roller chain is a better choice.
There are two different sizes of bushingless roller chains. One size is designed for use with standard single-strand chains, while the other size is designed for use with double-strand or triple-strand chains. Bushless chains are generally shorter than conventional chains, so they can fit in tighter spaces. Bushless chains are made of the highest quality materials. These chain attachments are case hardened for optimum strength and durability.

Mute chain

The silent roller chain has a smooth, low-noise drive. They are made of stacked rows of flat chainplates with a gear-like profile that meshes with the sprocket teeth. Each chainplate is attached to a corresponding sprocket, which also allows the chain to bend. While these basic components are the same for every silent roller chain, there are many variations that allow them to be used in a variety of applications.
The most popular high-speed transmission, silent chains feature gear-like sprockets. They can be made from single or multiple strands of material. Single-strand chains are less expensive than multi-strand chains, but they tend to wear out faster if not lubricated. Single-strand roller chains can be used for years without lubrication, but for your application, wide silent chains are still worth considering.
The design and construction of silent chains make them ideal for conveying a wide variety of products. They have flat, heat-resistant surfaces. They are also durable and non-slip. They are available in a variety of pitch sizes, widths, and mounting styles. Whether you need chains for general purpose conveyors or glass bottle transport applications, we have you covered. Ask about the benefits of silent roller chain conveyors.
Inverted tooth chains are another option for quieter chains. These chains are designed to reduce noise from engine-related friction. Silent chains are more common, and manufacturers have fallen in love with them. A silent chain consists of several links connected to the sprocket teeth. Teeth rotate to reduce noise, vibration, and chord action. These are the main reasons why silent chains are so popular.
chain

ANSI chain pitch

To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the center of the next rolling pin. Chains come in many sizes, but ANSI is the most common chain standard in the United States. A caliper is handy if you’re not sure which size to buy, as it allows you to check for worn sprockets.
Chains that meet ANSI standards will be characterized by a certain pitch. This measurement is based on the width and spacing of the roll. The spacing is usually greater than the width. The standard number will be the right number for the width of the chain or the left number for the rollers. The number on the left indicates whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Common chain sizes are based on ANSI chain pitch. Pitch is the minimum distance between bushing and sprocket. The smaller the chain pitch, the greater the total distance between the two points. This means the chain will last longer. However, if you are buying a chain for a specific application, you should check the pitch carefully as it can affect the performance of the chain.

Roller chain wear measurement

The purpose of roller chain wear measurement is to prevent breakage by monitoring the strain on the chain. There are several ways to measure roller chain wear. The first is to remove the chain from its working position and measure the distance from the sprocket to its measuring end. Another way is to measure the pitch of the chain or the distance between two pins. This method is superior to other methods because it is convenient and accurate.
When measuring the wear of a roller chain, it is important to note that the elements of the chain will gradually deform. About 3.75% of the total wear will be on the pins and the rest will be on the internal links. These wear measurements will vary based on the nominal pitch of the chain and the amount of friction the chain is experiencing. Proper lubrication between pins and bushings, load and frequency of articulation all affect wear rates.
It is important to measure the amount of wear on the roller chain to avoid excessive machine failures. The longer the chain runs, the more wear it will wear. Although the length of the chain should be less than the center distance, the excessive load will cause premature wear. Therefore, lubrication is essential. Additionally, the sag of the chain should not exceed 2% to 4% of its center-to-center distance. Finally, check for unusual noise or visible defects. A common cause of excessive roller chain wear is the size of the load. Every chain manufacturer sets a maximum workload for its product.
There are several ways to measure roller chain wear. If using a high-speed drive, it should have at least 11 teeth, and a medium-speed drive should have at least 25 teeth. Also, be sure to check the length of the chain, even if you should. The same goes for the pin diameter, which should be the same or different pitch as the roller chain.

China Hot selling ISO ANSI DIN Stainless Steel Short Double Pitch Transmission Conveyor Agricultural Drop Forged Hollow Pin Flat Top Leaf Motorcycle Steel Roller Chain   a2050 roller chainChina Hot selling ISO ANSI DIN Stainless Steel Short Double Pitch Transmission Conveyor Agricultural Drop Forged Hollow Pin Flat Top Leaf Motorcycle Steel Roller Chain   a2050 roller chain
editor by CX 2023-05-31

China China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System roller chain drive

Product Description

About Factory 

With a lot more than eighteen years’ histiory, we are a professinal company for drop cast goods this sort of as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and push chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also generate as for every your drawing or sample, specific hyperlink chain, pusher, pin and plate, according to customers’ distinctive requirements.

Product Description

one) Substance: Alloy metal, 40Cr, 42CrMo and so on.
2) Varieties: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as for each your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Demonstrate
 

Specialized Knowledge
 

Model Pitch Dimension Lateral Corner Normal Measured Length (mm) Measured Quantity Tensile Strength (KN) Excess weight (Kg/m)
A F G J K S
80H 80 seventy three forty two eighteen.4 20 34.5 19.five 7 3032/3058 38 250 7.8
X348 seventy six.six 46 27 12.seven twelve.7 twenty.6 13.5 9 3050.5/3095.two 40 one hundred ten three.2
X458 102.four fifty seven 37 sixteen 16 26.5 seventeen.5 nine 3063.1/3090.2 thirty 210 5.2
468H 102.four eighty four.1 47.8 eighteen 29.five 42.9 22.2 9 3063.1/3090.two thirty 318 11.five
X658 153.2 fifty five.six 35 sixteen sixteen 57.two 17.five 7 3055.1/3082.8 twenty 210 4
X678 153.two seventy seven fifty.8 22.2 21 34.2 25 seven 3055.1/3082.eight 20 320 nine.five
678 153.2 seventy seven fifty.8 22.two 21 34.2 25 seven 3055.1/3082.8 twenty 320 9.5
698 153.two ninety five.25 64 28 25.four forty one.three 32 five 3055.1/3082.eight twenty 515 17
998 229.4 95.25 67.five 28 25.four forty one.three 32 5 3205/3232.4 thirteen 515 fourteen.8
9118 229.four 123.eight seventy six.two 35 33.5 52 38.1 5 3205/3232.four thirteen 832 24.2
S348 seventy six.6 38.9 28.6 12.seven twelve.seven 20.six 13.5 9 3050.5/3095.two forty one hundred ten 3.two
S458 102.4 52.one 35 16 sixteen 26.5 17.5 9 3063.1/3090.two 30 210 five.two
S678 153.two 69.eight fifty.8 22.2 21 34.two 25 7 3055.1/3082.eight twenty 320 9.5
S698 153.two 73 68.3 28 25.4 forty one.three 32 5 3055.1/3082.8 twenty 515 17
S9118 229.four 98.four seventy seven.eight 35 33.5 52 38.one 5 3205/3232.4 13 832 24.2
F100 100 fifty seven 37 sixteen 16 26.5 seventeen.5 nine 2991.3/3018.3 thirty 210 5.2
F160 a hundred and sixty 78 54 24 20.five 36 28 seven 3190.7/3219.five 20 318 10.3

Items & Testing Equipments
 

Items Software


Packing & Shipping and delivery
 

Why Choose Us?

one. We are engaged in chain business above 15 several years with abundant industry experience. We maintain bettering production tactics. All the merchandise have for a longer time doing work daily life and have passed the market test.

2. We can style the appropriate chains with higher top quality substance, very good abrasion resistance, great corrosion, high strengthen and etc as per your ask for or the chain application.

3. We are the chain maker you can straight purchase the merchandise from us with lower cost and high high quality.

four. We have a expert staff for worldwide trade, they have abundant activities and are often all set to resolve issues for consumers. So you have nothing to fear about.

5. We have the long-phrase cooperative forwarder who can give us the most affordable freight. And it can aid you to help save the freight. What is actually more, for the FCL, we will design the packages as per the container dimensions with the premier potential to conserve the transport value for the two of us.

 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Mould Number: X458X348 X458 X658 X678 X698 F100 F160

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3
Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Mould Number: X458X348 X458 X658 X678 X698 F100 F160

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Advantages and Disadvantages of Drive Chains

Drive chains are widely used for sliding steel guides. While solution chains are often used, roller chains are more efficient in size and weight. Nevertheless, a drive chain is often the best choice for dirty jobs. The following are some of the benefits and disadvantages of drive chains. Learn more! Adapt your vehicle to your specific situation with drive chains. You’ll be glad you did! Read on to learn more! Continue reading for information on different types of drive chains.

Inverted tooth chain

An inverted tooth camshaft drive chain has teeth on its links and two pin rolling pivot joints that engage each other to transmit moderate to high-speed rotations. This type of drive chain is also known as a silent chain drive, which is particularly effective in reducing noise and vibration. The teeth on the links mesh perfectly with the teeth of the gear sprocket. The inverted tooth design also provides smooth communication of chain links with the teeth of the sprocket.
The design of the new model was particularly effective in quelling noise. The “Druid” spring forks enabled the chain to adjust with minimal motion of the axle. It was launched at the 1910 Olympia show and sold more than 500 units. The drive chain was also silent, which reduced the need for sound insulation and attenuation components, which in turn minimized weight. Hence, it became an ideal choice for wind turbines.
The main disadvantages of chain drive include its low speed and limited range. It is expensive to manufacture and requires precise mounting. Maintenance is essential, including lubrication and slack adjustment. Its velocity fluctuates as the chain is stretched. This causes the chain to fail at the worst possible time. The chain drive also has problems associated with slippage. In addition, it can be prone to excessive wear and tear. Fortunately, however, there are newer types of drive chains available, which are more durable and reliable.
chain

Duplex chain

There are three types of duplex drive chains: SC, RP, and Ramsey. Each has their own unique advantages and features. The Rampower duplex series offers twice the power capacity of the standard SC duplex chain. They are often used in new applications. SC duplex chains are the most affordable and are used in less demanding applications. The SC duplex chain has a lower power capacity but lower weight. There is also no guarantee of performance.

Multi-strand roller chain

The Multiple-strand roller chain for drive chain market can be defined on the basis of the factors that drive growth in this industry. The factors that hamper market growth can be understood in order to come up with alternative bends for lucrative opportunities. This report aims to understand the current scenario and the impact of COVID-19 on the industry as a whole. We will also discuss the market drivers and restraints. We will discuss the various types of Multiple-strand roller chains for drive chain and their market sizes in the coming years.
The minimum tensile strength for a roller chain is one sixth or one-ninth the tensile strength of a conventional drive chain. These standards are established to prevent linkplate fatigue, which is the main cause of premature breakdown. A chain made of this material is considered a superior choice for high-performance applications involving a high load-bearing capacity. If you’re using a drive chain, make sure to choose a proper chain based on the type of application. A simple chain with a high load-bearing capacity is also ideal for simple applications.
While it is true that a high-tension, high-speed drive requires a higher power rating than a low-speed chain, roller chains are primarily used in low to mid-speed applications. They are similar to bicycle chains but may have a master link. In motorcycles, chains are heavier and may require a chain tool to remove. These chains are often replaced with toothed belts or a combination of both.

Flat top chain

The flat top drive chain is a versatile conveyor belt that conveys medium and large workpiece pallets. Its arcing capacity makes it suitable for continuous drive combinations involving curve arcs. The flat top chain is also available with PA wear pads on the workpiece pallets. The flat top chain’s steel and plastic glide profiles allow surface loads of up to 1.5 kg/cm. HD profiles are compatible with the flat top chain.
The steel flat top chain is available in several types: 815, 820, and 881 series. These are heat-treated to have high strength and excellent wear resistance. They can also be used with various sprockets, including 820 sprockets. The high-quality steel chain can be used with many industrial applications. However, if you are looking for a durable chain for your industrial application, iwis hardened stainless steel flat top chains are an excellent choice.
TSplus flat top drive chain offers the most flexibility of any conveying media. The drive units can be linked end-to-end to form extended conveyor lines. Side-flexing flat top chains are available to create serpentine, in-line, and carousel conveyors. Drive units are available in standard and heavy-duty models. They are versatile enough to handle a variety of container sizes. If you need a more complex conveyor system, you can choose a heavy-duty drive chain.
Rexnord flat top chains come in two basic styles: MatTop chain and TableTop chain. The TableTop chain is molded in standard widths ranging from 3.25 inches to 12 inches. These are shipped in ten-foot sections, but you can also find 20-foot-wide mattop chains. You can even customize your MatTop chain to meet your exact needs. They are perfect for a variety of conveying applications, from general conveying to wash down applications.
chain

Conveyor chain

Drive chains for conveyors come in a variety of styles. These chains can have varying degrees of pitch. Pitch is governed by wheel tooth strength, the overall chain rigidity, and the type of drive motor. A normal maximum pitch is determined by the width of the link plates and the angle between the mounting angles. You can increase the pitch of your chain by strengthening the bushes between the link plates. Make sure that the gap between the wheel teeth and the bushes is approximately one-fourth inch.
Pitch and tension of the chain are important considerations when choosing a chain. The minimum pitch is determined by the thickness of the tooth on the wheel and the maximum pitch is determined by the rigidity of the link plates. However, this maximum pitch may be exceeded with bushes between the link plates or clearance with the wheel teeth. A good quality chain will have bearing surfaces lubricated to prevent excessive wear and rust. Medium-viscosity mineral oil is suitable for normal operating conditions. SAE 20W-50 is a good choice for this application. Self-lubricating chains are available from many chain manufacturers.
The chain is usually lubricated by dripping oil between the links. This type of lubrication requires regular inspection of the conveyor chain. The amount of oil should be enough to prevent reddish brown discoloration on the chain joints. A lubricating oil should be applied on a daily basis, according to the manufacturer’s specifications. In order to ensure a longer life for your drive chain, make sure that you lubricate it on a regular basis.

China China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System     roller chain driveChina China Factory of Rivetless Drop Forged Conveyor Link Chain X458 Chain and Industry Steel Forging Chain Steel Detachable Chain for Painting Line Chain System     roller chain drive
editor by czh 2023-01-13

China best X348 X458 X678 Cadena Drop Forged Chain Pusher in Agricultural and Painting Line for Conveyor System with Hot selling

ProductDescription

AboutFactory 

Withmorethan18years’histiory,weareaprofessinalmanufacturerfordropforgedproductssuchasforgedchain(X348X458X658X678X698F100F160),scraperchain(10160,14218,14226,142N),conveyortrolley(X348,X458,X678,XT160),anddrivechain(X348,X458,X678),andsoforthstandardmouldsofchain. 

Aside from,we canalsoproduceasperyourdrawingorsample,speciallinkchain,pusher,pinandplate,accordingtocustomers’uniquerequirements.

ProductDescription

one)Material:Alloysteel,40Cr,42CrMoandsoon.
2)Varieties: X348X458X678,andsoon.(Orasperyourdrawing)
3)Process:Moulding→Forging→Polishing&Blasting→Finemachining→Heattreatment→Blasting→Inspecting&testing→Packing

ProductShow


 

TechnicalData
 

Design

Pitch

Dimension

LateralCorner

StandardMeasuredLength(mm)

MeasuredQuantity

TensileStrength(KN)

Fat(Kg/m) A F G J K S 80H eighty 73 forty two 18.4 20 34.five 19.5 seven 3032/3058 38 250 seven.eight X348 seventy six.six 46 27 twelve.7 twelve.7 20.six 13.five nine 3050.5/3095.2 40 a hundred and ten three.2 X458 102.4 57 37 sixteen sixteen 26.five seventeen.five nine 3063.1/3090.2 thirty 210 5.2 468H 102.4 eighty four.one forty seven.8 18 29.five forty two.9 22.two 9 3063.1/3090.2 30 318 11.five X658 153.two fifty five.six 35 16 16 57.2 seventeen.5 seven 3055.1/3082.eight twenty 210 4 X678 153.two 77 50.8 22.2 21 34.two 25 seven 3055.1/3082.8 twenty 320 nine.five 678 153.two seventy seven fifty.8 22.2 21 34.two twenty five 7 3055.1/3082.8 20 320 9.5 698 153.2 95.twenty five sixty four 28 twenty five.4 forty one.three 32 five 3055.1/3082.eight twenty 515 seventeen 998 229.4 95.twenty five 67.5 28 25.four forty one.3 32 five 3205/3232.4 13 515 fourteen.eight 9118 229.4 123.8 seventy six.2 35 33.5 fifty two 38.one 5 3205/3232.four thirteen 832 24.two S348 76.6 38.nine 28.6 12.7 twelve.7 20.6 thirteen.five nine 3050.5/3095.2 forty a hundred and ten three.two S458 102.4 fifty two.1 35 16 16 26.5 17.5 nine 3063.1/3090.two thirty 210 five.2 S678 153.two 69.8 50.8 22.2 21 34.2 twenty five 7 3055.1/3082.8 twenty 320 9.five S698 153.two seventy three sixty eight.three 28 twenty five.4 41.3 32 5 3055.1/3082.eight 20 515 seventeen S9118 229.four ninety eight.4 seventy seven.eight 35 33.five fifty two 38.1 five 3205/3232.4 13 832 24.two F100 a hundred fifty seven 37 16 sixteen 26.5 17.5 nine 2991.3/3018.three 30 210 five.2 F160 a hundred and sixty 78 fifty four 24 20.five 36 28 seven 3190.7/3219.5 twenty 318 10.3

Goods&TestingEquipments
 

ProductsApplication


Packing&Shipping and delivery
 

WhyChooseUs?

one.Weareengagedinchainindustryover15yearswithrichmarketexperience.Wekeepimprovingproductiontechniques.Alltheproductshavelongerworkinglifeandhavepassedthemarkettest.

two.Wecandesignthecorrectchainswithhighqualitymaterial,goodabrasionresistance,goodcorrosion,highstrengtZheJiang detcasperyourrequestorthechainapplication.

three.Wearethechainmanufactureryoucandirectlypurchasetheproductfromuswithlowpriceandhighquality.

four.Wehaveaprofessionalteamforinternationaltrade,theyhaveabundantexperiencesandarealwaysreadytosolveproblemsforcustomers.Soyouhavenothingtoworryabout.

five.WehavetHangZhou-termcooperativeforwarderwhocangiveusthelowestfreight.Anditcanhelpyoutosavethefreight.What’smore,fortheFCL,wewilldesignthepackagesasperthecontainersizeswiththelargestcapacitytosavetheshippingcostforbothofus.

 

Distinct kinds of travel chains

Travel chains are an important element of many different sorts of machinery. In this report, we will protect a range of distinct sorts, from square backlinks to engineered steel. From there, we’ll discuss distinct varieties of chains, such as double and leaf chains. Let us get a closer search at every one particular. When you know what type of chain you might be seeking for, you can make a acquiring choice. If you might be not certain exactly where to start off, read on to learn far more about these types of chains, what to seem for when choosing, and how to pick the proper chain for your certain application.
chain

Engineering Metal Chain

Engineering metal chains are widely employed in conveyors, bucket elevators, tensioning backlinks, transmission chains, and so forth., and have the characteristics of large power, minimal friction, and excellent shock resistance. Early designs of these chains were developed for difficult-to-convey purposes. They ended up at first produced of all-metal parts with flanged rollers created of forged iron. They then increase in dimensions, power, and spacing in response to the heavy-responsibility needs of the industry.
Right now, these chains are used in a broad variety of purposes, like difficult oil drilling functions and forklifts. They offer you outstanding longevity and substantial electricity transfer and are obtainable in a assortment of components. They are also best for harsh environments such as severe oil drilling. Their large-strength steel design signifies they can handle harsh operating conditions. Their durability is an crucial feature of any chain, and CZPT Chains offers a total line of engineered steel chains to meet up with your precise technical specs.
A drive chain manufactured of engineered steel is made up of several factors: backlinks, pin joints, and sprockets. This makes it possible for them to carry large loads with minimum extend. Because of to its interior mechanical benefit, the chain runs all around the sprockets with almost 100% effectiveness. Also, the chain is made of particular steel that can face up to particular conditions. They are obtainable in various alloys and grades. If you have any concerns, you should come to feel free of charge to contact us.
Roller chain wear is a main dilemma for conveyor and push chains. In these circumstances, the rollers of the chain are a lot more susceptible to wear than the bushings, so lubrication is crucial. Several chains are developed to work with minor or no lubrication. Finally, material assortment is an important issue in the layout of engineered metal conveyor chains. These elements will help guarantee that the chain stays in very good shape.

Conveyor Chains with Square Hyperlinks

There are two basic kinds of conveyor chains. The first is the sq. chain, typically employed in cranes and hoists. It really is low-cost to manufacture but far more susceptible to overload. The second is a chain that employs hook joints or detachable back links. These are utilised for brief-expression electricity transmission and have a lubricating influence. Typically, they are manufactured of malleable iron but can be far more high-priced.
An additional variety of chain is the removable steel chain. For moderate hundreds, this is an effortless-to-put in selection. The closed stop of the tab need to encounter the sprocket. It is extremely important to maintain the alignment of the chain relative to the sprockets. The chain ought to be altered to fit the load before set up. It is crucial to maintain the chain lubricated to prolong its existence.
Metal chains offer a wider variety of components and heat treatments. This chain is also more precise than its counterpart. Steel bushing chains are considerably less costly but require far more regular lubrication. Steel roller chains are usually used for prolonged conveyor centers or higher loads. Nevertheless, lower friction specifications require reduce strength chains. This indicates that chains with sq. backlinks are a better selection for more compact conveyors. But this type has its negatives.
Bushing chains are made of steel and are an outstanding substitute for little-scale programs. The pins are silent and avert tooth hurt. Bushed roller chains are also employed to a certain extent as conveyor chains. However, the main advantage of the bushing roller chain is that it does not make any sounds at all. Bushed roller chains are created of alloy steel and are appropriate for very reduced-speed apps.
chain

double chain

Double-strand roller chain, also acknowledged as a double-strand, is made up of two rows of one-strand hyperlinks. It has large affect strength, reduced excess weight, and a tiny sort aspect. Duplex roller chains are created making use of CZPT engineering, which makes use of strong rollers to improve sprocket tooth rotation and decrease shock loads. Throughout the producing procedure, the metal is heat-treated to boost power and lessen corrosion.
A single chain is developed for a solitary sprocket, while a double chain is made up of two similar chains linked aspect by facet. Double chains are more durable than straightforward chains due to the fact double rollers have roller bearings, pins, and other factors. Simplex drive chains can deal with substantial masses, while duplex drive chains are designed for medium-obligation purposes.

leaf chain

Blade chains are used in reciprocating units such as forklifts. They are also employed in equipment equipment for counterweight chains. Leaf chains arrive in a selection of lengths, typically with female or male ends. Leaf chains can be produced in even or odd pitches and are perfect for lifting and balancing. This report will introduce some key employs of leaf chains in push chains. Additionally, we’ll examine how they are produced and how they behave in purposes.
Most push chains these days are manufactured from leaf chains. These chains are made to improve the toughness of the chain. Nonetheless, they are much less costly than other types of chains. You can also purchase specialised leaf chains for particular applications. CZPT Chain also delivers custom leaf chains for your distinctive needs. Leaf chains are generally employed in forklifts, material handling, and lifting apps. They are normally made from high-quality factors. The BL1688 Leaf Chain has 8 x 8 laces and is sold in ten-foot boxes or 25- to one hundred-foot reels. The leaf chain can be minimize as needed.
When choosing a leaf chain for a certain application, consider the minimal tensile energy of the chain. The minimal breaking energy have to be substantial enough to defend the employee or equipment, but must also be lawful for the kind of equipment. Most manufacturers publish this minimum toughness necessity. To make the most sturdy leaf chain, design and style engineers must take into account the ISO4347 normal when choosing the correct leaf chain. Leaf chain producers have a tendency to exceed international standards by about twenty%.
chain

roller chain

Roller chains are created from a variety of resources. Some common components incorporate steel and stainless metal. The most appropriate materials relies upon on cost, environmental situations, and horsepower transmission layout. Chain producers can enhance the content for the meant use. Relying on its dimensions, spacing, and specific design strategies, it can be manufactured lighter or heavier. This is an benefit for purposes in sounds-delicate environments. Beneath are some illustrations of widespread uses for roller chains.
The wear of the factors in a roller chain is an unavoidable component of its operation. The amount of elongation depends on aspects these kinds of as lubrication, load, and the frequency of articulation amongst the pin and bushing. Manufacturing crucial put on parts require cautious attention to detail. Proper raw materials, manufacturing, and assembly are crucial to merchandise performance and longevity. If these elements aren’t of substantial good quality, they will not very last as prolonged as the chain ought to.
The business suggests measuring the wear elongation of the roller chain to decide when it demands to be replaced. Correct protection processes have to be employed to evaluate chain pressure. The restricted span of the chain shall be calculated by implementing the measuring load specified by ANSI. A appropriately calculated roller chain is risk-free to use. For motorcycles, the chain is even bigger and much better. Frequently, toothed belts are changed by shaft drives due to the fact they are much less noisy and need considerably less servicing.
Tensile energy is the most typically employed measurement technique for roller chains. This measurement signifies the volume of load the chain can withstand just before it breaks. Fatigue toughness is an additional measure of longevity. Fatigue power actions how extended a roller chain can face up to extended-time period use before failing. These two measurements are carefully associated and possibly the same or different. In addition to tensile strength, exhaustion strength is a beneficial aspect to contemplate when acquiring a chain.

China best X348 X458 X678 Cadena Drop Forged Chain Pusher in Agricultural and Painting Line for Conveyor System     with Hot selling