Tag Archives: conveyor chain attachments

China Custom High Quality Double Pitch Conveyor Chain with Attachments

Product Description

 High Quality Double Pitch Conveyor Chain with attachments
1. Model: A2040, A2050, A2060, A2080, C208A, C208AL, C208B, C208BL, C210A, C210AL, C212A, C212AL, C212AH, C212AHL, C216A, C216AL, C216AH, C216AHL A1, A2, K1, K2, SA1, SA2, SK1, SK2.
2. Materials: Carbon steel 40Mn, Stainless Steel
3. All parts are heat treatment(quenching and tempering) and controlled in a reasonable tolerance range.
4. Tensile strength: 15-20% higher than the standard
5. Certificate of Quality: ISO 9001, SGS
6. Centreless grinding.
7. Good lubrication with excellent grease.
8. Color: Self, dark yellow, dark blue, black
9. All attachments are the standard sizes.
10. Type: One side outer plates with attachments, 1 side inner plates with attachments, 1 side outer and inner plates with attachments, 2 sides outer plates with attachments, 2 sides inner plates with attachments, 2 sides outer and inner plates with attachments.

Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    

Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.

Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CHINAMFG have more than 100 employees and we have a complete set of testing equipment to ensure our quality.

 

Usage: Conveyor Chain
Material: Carbon /Alloy Stainless Steel
Surface Treatment: Oxygenation
Feature: Oil Resistant
Chain Size: C2060HK1
Structure: Conveyor Chain
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How does a conveyor chain handle accumulation and indexing applications?

In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:

Accumulation:

– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.

– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.

– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.

Indexing:

– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.

– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.

– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.

– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.

conveyor

What are the different attachment options available for a conveyor chain?

Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:

1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.

2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.

3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.

4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.

5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.

6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.

7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.

8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.

These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.

conveyor

Can a conveyor chain be repaired or does it need to be replaced entirely?

In general, conveyor chains can be repaired in certain cases, but there are instances where replacement is necessary. Here are some considerations:

  • Minor Damage: If the conveyor chain has minor damage, such as a broken link or a damaged pin, it may be possible to repair it by replacing the damaged components.
  • Significant Wear: If the chain has significant wear, such as elongation or excessive corrosion, it may be more cost-effective to replace the entire chain rather than attempting repairs.
  • Critical Components: Some conveyor chains have critical components that cannot be repaired, such as welded attachments or specialized features. In such cases, replacement is usually the only option.
  • Manufacturer’s Recommendations: It’s important to consult the manufacturer’s recommendations regarding chain repairability. They can provide specific guidelines on when repair is feasible and when replacement is necessary.

Before deciding whether to repair or replace a conveyor chain, it’s recommended to assess the extent of damage, consider the overall condition of the chain, and evaluate the cost-effectiveness of each option. It’s always advisable to consult with a qualified professional or the chain manufacturer to determine the best course of action.

China Custom High Quality Double Pitch Conveyor Chain with Attachments  China Custom High Quality Double Pitch Conveyor Chain with Attachments
editor by CX 2023-11-01

China Best Sales Smooth Transportation M Series Fv Series Long Pitch Large Specification Conveyor Chain Belt Attachments

Product Description

 

Product Description

Welded bending chain is specially designed for conveying materials with strong impact and abrasion, and can be used in dusty environment.

 

It is mainly used in grain scraper transportation, soybean meal scraper transportation, industrial bulk material transportation, wood processing, etc., and can withstand durable wear and high strength impact.

 

Product Attribute

Product Name  Conveyor Chians 
Available materials carbon steel, alloy steel,stainless steel 
OEM customisation according to your requirements
Surface Treatment Shot peening,  Zinc-plated, Nickel-plated, Anodized, etc.
Performance  High temperature resistant Abrasion resistant 
Reference standards ISO,DIN,ANSL 
Customised drawings YES
Certificates ISO9001:2008  SGS   brand  TV
Delivery time  20 days for samples. 45 days for official order.
Packaging Plastic Bag + Cardboard Box + Wooden

Product Parameters

Our Advantages

Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.

Quality First, Clients Uppermost.
Product Categories


WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

 

Usage: Transportation Chain
Material: Stainless steel
Surface Treatment: Natural
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

What are the considerations for selecting a low-maintenance conveyor chain?

When selecting a low-maintenance conveyor chain, several considerations should be taken into account:

1. Material Selection:

– Choose a conveyor chain made from materials that are resistant to wear, corrosion, and contamination. Stainless steel, plastic, or self-lubricating chains are commonly used for their durability and low maintenance requirements.

2. Lubrication-Free Design:

– Look for conveyor chains that have a self-lubricating design or are pre-lubricated with materials that reduce friction and eliminate the need for additional lubrication. This helps to minimize maintenance tasks associated with regular lubrication.

3. Sealed Construction:

– Consider conveyor chains with sealed construction to prevent the ingress of dirt, debris, and moisture. Sealed chains require less frequent cleaning and maintenance, making them ideal for low-maintenance applications.

4. Easy Cleaning:

– Opt for conveyor chains that are designed for easy cleaning. Smooth surfaces, open structures, and accessible components allow for quick and efficient cleaning, reducing maintenance time and effort.

5. Resistance to Contamination:

– Select a conveyor chain that is resistant to contamination. This includes resistance to chemicals, oils, greases, and other substances commonly found in the application environment. Chains that can withstand contamination require less frequent cleaning and maintenance.

6. Wear Monitoring:

– Look for conveyor chains that have wear monitoring features, such as wear indicators or sensors. These features help to identify chain wear and provide timely maintenance alerts, allowing for proactive replacement or adjustment.

7. Manufacturer Support:

– Consider the support provided by the chain manufacturer. A reputable manufacturer will offer guidance on maintenance intervals, replacement schedules, and provide technical assistance to ensure the proper functioning of the chain.

By considering these factors, you can select a low-maintenance conveyor chain that minimizes the need for frequent inspections, lubrication, cleaning, and replacement, resulting in reduced maintenance efforts and costs.

conveyor

How do you calculate the power requirements for a conveyor chain?

Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:

1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.

2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).

3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).

4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.

5. Determine the required power: Use the following formula to calculate the power requirements:

Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)

Where:

– Capacity is the weight per unit of time (from step 3)

– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors

– 33,000 is a conversion factor to convert the units to horsepower

– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)

6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.

It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.

conveyor

What is the load capacity of a conveyor chain?

The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:

  • Chain Design: Different types of conveyor chains have varying load capacities. The chain design includes factors such as the type of links, their configuration, and the presence of attachments or rollers.
  • Material: The material used to manufacture the conveyor chain significantly affects its load capacity. Common materials include steel, stainless steel, and plastic. Steel chains are generally more robust and have higher load-bearing capabilities.
  • Chain Size: The size of the conveyor chain, including the pitch and width, plays a role in determining its load capacity. Larger chains with wider links tend to have higher load capacities.
  • Operating Conditions: Factors such as the speed of the conveyor, the type and weight of the transported materials, and the environmental conditions (temperature, humidity, etc.) can impact the load capacity of the chain.
  • Manufacturer Specifications: It is essential to consult the manufacturer’s specifications and guidelines for the specific conveyor chain being used. Manufacturers typically provide load capacity charts or tables based on their chain designs.

The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.

China Best Sales Smooth Transportation M Series Fv Series Long Pitch Large Specification Conveyor Chain Belt Attachments  China Best Sales Smooth Transportation M Series Fv Series Long Pitch Large Specification Conveyor Chain Belt Attachments
editor by CX 2023-10-16

China manufacturer High Quality Double Pitch Conveyor Chain with Attachments

Product Description

 High Quality Double Pitch Conveyor Chain with attachments
1. Model: A2040, A2050, A2060, A2080, C208A, C208AL, C208B, C208BL, C210A, C210AL, C212A, C212AL, C212AH, C212AHL, C216A, C216AL, C216AH, C216AHL A1, A2, K1, K2, SA1, SA2, SK1, SK2.
2. Materials: Carbon steel 40Mn, Stainless Steel
3. All parts are heat treatment(quenching and tempering) and controlled in a reasonable tolerance range.
4. Tensile strength: 15-20% higher than the standard
5. Certificate of Quality: ISO 9001, SGS
6. Centreless grinding.
7. Good lubrication with excellent grease.
8. Color: Self, dark yellow, dark blue, black
9. All attachments are the standard sizes.
10. Type: One side outer plates with attachments, 1 side inner plates with attachments, 1 side outer and inner plates with attachments, 2 sides outer plates with attachments, 2 sides inner plates with attachments, 2 sides outer and inner plates with attachments.

Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    

Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.

Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CZPT have more than 100 employees and we have a complete set of testing equipment to ensure our quality.

 

Usage: Conveyor Chain
Material: Carbon /Alloy Stainless Steel
Surface Treatment: Oxygenation
Feature: Oil Resistant
Chain Size: C2060HK1
Structure: Conveyor Chain
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:

1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.

2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.

3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.

4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.

5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.

By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.

conveyor

Can a conveyor chain be used in food processing applications?

Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:

1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.

2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.

3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.

4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.

5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.

6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.

When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.

conveyor

What are the cost considerations when purchasing a conveyor chain?

When purchasing a conveyor chain, there are several cost considerations that need to be taken into account to ensure an optimal investment and operational efficiency.

1. Initial Cost: The initial cost of the conveyor chain includes the cost of the chain itself, as well as any additional components such as sprockets, attachments, and connecting links. It is important to compare prices from different suppliers and evaluate the overall value for the money.

2. Maintenance and Repair Costs: Consider the long-term maintenance and repair costs associated with the conveyor chain. Some chains may require more frequent lubrication or replacement of components, which can add to the overall operating expenses.

3. Service Life: The service life of the conveyor chain is an essential factor in determining its cost-effectiveness. Chains with longer service life may have a higher initial cost but can result in lower replacement and downtime costs in the long run.

4. Energy Efficiency: Energy consumption is an ongoing cost to consider. Conveyor chains that offer lower friction and efficient power transmission can contribute to energy savings and reduce operating expenses.

5. Maintenance Ease: Consider the ease of maintenance when selecting a conveyor chain. Chains that are easier to clean, inspect, and maintain can reduce labor costs and increase operational efficiency.

6. Compatibility and Integration: Ensure that the selected conveyor chain is compatible with the existing conveyor system or equipment. Retrofitting or modifying the system to accommodate a specific chain may incur additional costs.

7. Supplier Support and Warranty: Evaluate the level of technical support provided by the supplier and the warranty coverage offered for the conveyor chain. This can impact the overall cost of ownership and provide peace of mind in case of any unforeseen issues.

It is important to consider these factors holistically and make a cost-benefit analysis based on the specific requirements of the application. Choosing a conveyor chain that aligns with the budget, performance needs, and long-term cost considerations will help optimize the investment and ensure efficient material handling operations.

China manufacturer High Quality Double Pitch Conveyor Chain with Attachments  China manufacturer High Quality Double Pitch Conveyor Chain with Attachments
editor by CX 2023-09-06

China Best Sales Double Pitch Conveyor Chain Attachments Conveyor Chain

Product Description

We offer a full and compete line of high-quality roller chain attachments. 

ISO
NO.
ANSI
NO.
PITCH PLATE DIMENSION
P T G H f F d3min h
mm mm mm mm mm mm mm mm
C208A C2040 25.40 1.50 19.10 9.52 25.40 37.70 3.33 9.12
C208AL C2042
C210A C2050 31.75 2.00 23.80 11.91 31.75 48.00 5.08 11.13
C210AL C2052
C212A C2060 38.10 2.35 28.60 14.27 42.90 67.80 5.08 14.68
C212AL C2062
C216A C2080 50.80 3.20 38.10 19.05 55.60 87.80 6.63 19.05
C216AL C2082
C220A C2100 63.50 4.00 47.60 23.83 66.60 107.50 8.20 23.42
C220AL C2102
C224A C2120 76.20 4.70 57.20 28.58 79.30 121.40 9.80 27.79
C224AL C2122
C232A C2160 101.60 6.40 76.20 38.10 104.70 151.60 13.11 36.53
C232AL C2162

 

Usage: Transmission Chain, Conveyor Chain, Attachments
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1"*2 1/2"
Structure: Stamping
Samples:
US$ 1/Pcs
1 Pcs(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How do you calculate the maximum allowable tension in a conveyor chain?

The maximum allowable tension in a conveyor chain can be calculated using the following steps:

1. Determine the Chain Pitch:

– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.

2. Determine the Chain Speed:

– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.

3. Calculate the Chain Pull:

– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.

4. Calculate the Required Tension:

– Use the following formula to calculate the required tension:

Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)

– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.

5. Determine the Maximum Allowable Tension:

– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.

6. Compare the Required Tension and Maximum Allowable Tension:

– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.

By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.

conveyor

What are the benefits of using a roller conveyor chain?

A roller conveyor chain offers several advantages in material handling and transportation applications. Here are some of the benefits:

1. Efficient transportation: Roller conveyor chains are designed to smoothly and efficiently transport various types of goods and materials. The rollers provide low-friction movement, reducing the effort required to move the load along the conveyor.

2. Versatility: Roller conveyor chains are versatile and can handle a wide range of products, from small and lightweight items to heavy and bulky loads. They are commonly used in industries such as manufacturing, distribution, logistics, and warehouses.

3. Durability: Roller conveyor chains are typically made from robust materials such as steel, which provides excellent durability and longevity. They can withstand heavy loads, repetitive use, and harsh working environments.

4. Flexibility: Roller conveyor chains can be configured in various layouts to accommodate different space requirements and material flow patterns. They can be straight, curved, inclined, or declined to optimize the flow of goods within the facility.

5. Easy accumulation: Roller conveyor chains allow for efficient accumulation of products without causing damage or jamming. The rollers can be designed with specific spacing and configurations to enable controlled accumulation and release of items along the conveyor line.

6. Minimal maintenance: With proper maintenance and lubrication, roller conveyor chains require minimal upkeep. The design of the chain and rollers reduces the accumulation of debris, making them easier to clean and maintain.

7. Smooth and quiet operation: The use of rollers in the conveyor chain ensures smooth and quiet operation, reducing noise levels in the workplace. This creates a more comfortable and productive working environment.

8. Enhanced safety: Roller conveyor chains are designed with safety in mind. They can be equipped with various safety features such as guards, sensors, and emergency stop mechanisms to ensure the well-being of operators and prevent accidents.

By utilizing a roller conveyor chain, businesses can benefit from improved efficiency, increased durability, flexibility in material handling, and enhanced safety in their operations.

conveyor

What lubrication is recommended for conveyor chains?

Choosing the right lubrication for conveyor chains is crucial for maintaining their performance and extending their lifespan. Here are some commonly recommended lubricants:

  • Chain Oil: Chain oil is specifically designed for lubricating conveyor chains. It provides excellent lubrication, reduces friction, and helps prevent wear and corrosion. Chain oils come in various viscosities to suit different operating conditions.
  • Synthetic Lubricants: Synthetic lubricants, such as synthetic oils and greases, offer enhanced performance and durability. They have excellent temperature stability, high resistance to oxidation and degradation, and superior lubricating properties. Synthetic lubricants are suitable for applications with high temperatures, heavy loads, or extreme operating conditions.
  • Food-Grade Lubricants: For conveyor chains used in food processing or other industries with strict hygiene requirements, food-grade lubricants are recommended. These lubricants are formulated to be safe for incidental food contact and comply with relevant regulations and standards.
  • Dry Film Lubricants: In certain applications where liquid lubricants are not suitable, such as dusty or dirty environments, dry film lubricants can be used. These lubricants form a protective coating on the chain surfaces, reducing friction and preventing wear.

When selecting a lubricant, consider the operating conditions, such as temperature, speed, load, and environmental factors. Consult the manufacturer’s recommendations and guidelines to ensure you choose the appropriate lubrication product for your specific conveyor chain. Regularly monitor the lubrication levels and reapply as needed to maintain optimal chain performance.

China Best Sales Double Pitch Conveyor Chain Attachments Conveyor Chain  China Best Sales Double Pitch Conveyor Chain Attachments Conveyor Chain
editor by CX 2023-08-07

China Hot selling High Quality Double Pitch Conveyor Chain with Attachments

Product Description

 High Quality Double Pitch Conveyor Chain with attachments
1. Model: A2040, A2050, A2060, A2080, C208A, C208AL, C208B, C208BL, C210A, C210AL, C212A, C212AL, C212AH, C212AHL, C216A, C216AL, C216AH, C216AHL A1, A2, K1, K2, SA1, SA2, SK1, SK2.
2. Materials: Carbon steel 40Mn, Stainless Steel
3. All parts are heat treatment(quenching and tempering) and controlled in a reasonable tolerance range.
4. Tensile strength: 15-20% higher than the standard
5. Certificate of Quality: ISO 9001, SGS
6. Centreless grinding.
7. Good lubrication with excellent grease.
8. Color: Self, dark yellow, dark blue, black
9. All attachments are the standard sizes.
10. Type: One side outer plates with attachments, 1 side inner plates with attachments, 1 side outer and inner plates with attachments, 2 sides outer plates with attachments, 2 sides inner plates with attachments, 2 sides outer and inner plates with attachments.

Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    

Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.

Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CZPT have more than 100 employees and we have a complete set of testing equipment to ensure our quality.

 

Usage: Conveyor Chain
Material: Carbon /Alloy Stainless Steel
Surface Treatment: Oxygenation
Feature: Oil Resistant
Chain Size: C2060HK1
Structure: Conveyor Chain
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

What are the advantages of using a slat conveyor chain?

A slat conveyor chain offers several advantages in material handling and conveying applications. Here are some key benefits:

1. Heavy-Duty Capacity:

– Slat conveyor chains are designed to handle heavy loads and can withstand rigorous industrial environments.

– They are commonly used in applications that require transporting large, bulky, or irregularly shaped items, such as automotive parts, pallets, or containers.

2. Flexibility:

– Slat chains can be customized and configured to suit specific conveying requirements. They are available in various widths, lengths, and chain configurations to accommodate different product sizes and shapes.

– The modular design of slat chains allows for easy modification or expansion of the conveyor system as production needs change.

3. Versatility:

– Slat chains can be used in both horizontal and inclined conveying applications. They are capable of moving products up or down slopes, making them suitable for production lines with varying elevations.

– These chains can be integrated with curves, turns, merges, and diverters to create complex conveying systems that optimize space utilization and product flow.

4. Durability and Longevity:

– Slat chains are typically made from robust materials such as steel or plastic, providing excellent durability and resistance to wear and tear.

– They can withstand demanding operating conditions, including high temperatures, corrosive environments, or exposure to chemicals.

5. Low Maintenance:

– Slat conveyor chains require minimal maintenance compared to other types of conveyor systems. They have fewer moving parts and typically operate with reduced friction.

– With proper lubrication and periodic inspection, slat chains can maintain their performance and reliability over an extended service life.

6. Easy Cleaning:

– The open design of slat chains allows for easy cleaning and debris removal. They are suitable for applications that require frequent sanitation or hygiene maintenance, such as in food processing or pharmaceutical industries.

Overall, using a slat conveyor chain offers the advantages of high load capacity, flexibility in design, versatility in conveying applications, durability, low maintenance requirements, and ease of cleaning. These features make slat chains an effective solution for various industries requiring efficient and reliable material handling.

conveyor

How do you select the appropriate lubricant for a conveyor chain?

Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:

1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.

2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.

3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.

4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.

5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.

6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.

7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.

It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.

conveyor

What are the cost considerations when purchasing a conveyor chain?

When purchasing a conveyor chain, there are several cost considerations that need to be taken into account to ensure an optimal investment and operational efficiency.

1. Initial Cost: The initial cost of the conveyor chain includes the cost of the chain itself, as well as any additional components such as sprockets, attachments, and connecting links. It is important to compare prices from different suppliers and evaluate the overall value for the money.

2. Maintenance and Repair Costs: Consider the long-term maintenance and repair costs associated with the conveyor chain. Some chains may require more frequent lubrication or replacement of components, which can add to the overall operating expenses.

3. Service Life: The service life of the conveyor chain is an essential factor in determining its cost-effectiveness. Chains with longer service life may have a higher initial cost but can result in lower replacement and downtime costs in the long run.

4. Energy Efficiency: Energy consumption is an ongoing cost to consider. Conveyor chains that offer lower friction and efficient power transmission can contribute to energy savings and reduce operating expenses.

5. Maintenance Ease: Consider the ease of maintenance when selecting a conveyor chain. Chains that are easier to clean, inspect, and maintain can reduce labor costs and increase operational efficiency.

6. Compatibility and Integration: Ensure that the selected conveyor chain is compatible with the existing conveyor system or equipment. Retrofitting or modifying the system to accommodate a specific chain may incur additional costs.

7. Supplier Support and Warranty: Evaluate the level of technical support provided by the supplier and the warranty coverage offered for the conveyor chain. This can impact the overall cost of ownership and provide peace of mind in case of any unforeseen issues.

It is important to consider these factors holistically and make a cost-benefit analysis based on the specific requirements of the application. Choosing a conveyor chain that aligns with the budget, performance needs, and long-term cost considerations will help optimize the investment and ensure efficient material handling operations.

China Hot selling High Quality Double Pitch Conveyor Chain with Attachments  China Hot selling High Quality Double Pitch Conveyor Chain with Attachments
editor by CX 2023-07-28

China supplier Double Pitch Conveyor Chain Attachments Conveyor Chain CZPT bush chain

Product Description

We offer a full and compete line of high-quality roller chain attachments. 

ISO
NO.
ANSI
NO.
PITCH PLATE DIMENSION
P T G H f F d3min h
mm mm mm mm mm mm mm mm
C208A C2040 25.40 1.50 19.10 9.52 25.40 37.70 3.33 9.12
C208AL C2042
C210A C2050 31.75 2.00 23.80 11.91 31.75 48.00 5.08 11.13
C210AL C2052
C212A C2060 38.10 2.35 28.60 14.27 42.90 67.80 5.08 14.68
C212AL C2062
C216A C2080 50.80 3.20 38.10 19.05 55.60 87.80 6.63 19.05
C216AL C2082
C220A C2100 63.50 4.00 47.60 23.83 66.60 107.50 8.20 23.42
C220AL C2102
C224A C2120 76.20 4.70 57.20 28.58 79.30 121.40 9.80 27.79
C224AL C2122
C232A C2160 101.60 6.40 76.20 38.10 104.70 151.60 13.11 36.53
C232AL C2162

 

Usage: Transmission Chain, Conveyor Chain, Attachments
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1"*2 1/2"
Structure: Stamping
Samples:
US$ 1/Pcs
1 Pcs(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

chain

Pin chain conveyor

The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the two axles should be thirty to fifty times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.

Roller chains are more resistant to dirty environments

There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.

A stud chain is more efficient than a friction drive

The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
chain

Shaft chains designed for conveying bulk products

Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on two strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.

China supplier Double Pitch Conveyor Chain Attachments Conveyor Chain   CZPT bush chainChina supplier Double Pitch Conveyor Chain Attachments Conveyor Chain   CZPT bush chain
editor by CX 2023-04-23

China OEM industrial transmission conveyor drive roller chain link industrial transmission conveyor chain roller chain end attachments

Guarantee: 3 several years
Applicable Industries: Manufacturing Plant, Equipment Repair Retailers, Building works , Power & Mining, Other
Custom-made support: OEM
Standard or Nonstandard: Nonstandard
Variety: Noticed CHAIN
Materials: ALLOY
Tensile Energy: Powerful
Software: Conveyor Technique
Chain type: conveying chain
Framework: Link Chain
Pitch: twenty five.4mm~one zero one.60mm
Perform: Industrial Conveyor Chains
Product Key phrases: Conveyor Chain
Size: Customised
Guide Time: 30-45days
Sequence: M
Sample: Avaliable
Packaging Information: carton+pallet
Port: ZheJiang port

Specification

itemvalue
Warranty3 several years
Applicable IndustriesManufacturing Plant, Equipment Restore Outlets, Building works , Energy & Mining, Other
Customized assistanceOEM
Standard or NonstandardNonstandard
TypeSAW CHAIN
MaterialALLOY
Tensile PowerStrong
Place of OriginChina
ZheJiang
Brand Nameoem
ApplicationConveyor Program
Chain sortconveying chain
StructureLink Chain
Pitch25.4mm~one hundred and one.60mm
FunctionIndustrial Conveyor Chains
Product KeywordsConveyor Chain
SizeCustomised
Lead Time30-45days
SeriesM
SampleAvaliable
Packing & Supply carton+pallet Organization Profile Our business is specialised in CNC percision machining &Sheet metallic fabrication, which involves CNC Stamping and Deep Drawing,CNC Spinning,CNC milling,turning,stamping,and the area treatmentincluding anodizing,powder coating,sandblasting,brushing etcthe total established of processing from material to the final item. We have the really mature machining line of aluminum lamp shades and gentle reflector with twenty many years creation experience for lamp shades fabrication.A large amount of molds are availiable for decision. FAQ 1. who are we?We are dependent in ZheJiang , China, start off from 1996,offer to Southeast Asia(fifteen.00%),Jap Europe(ten.00%),Northern Europe(5.00%),Western Europe(5.00%),North The united states(5.00%),South America(5.00%). There are overall about 11-50 men and women in our workplace.2. how can we promise good quality?Constantly a pre-creation sample just before mass productionAlways final Inspection ahead of shipment3.what can you purchase from us?aluminum cnc machining merchandise,OEM machining services,lighting reflector shade,Stamping &Deep drawing,sheet metallic fabrication4. why must you acquire from us not from other suppliers?We are specialised in Precision CNC machining&Sheet steel fabrication,which includes CNC Milling,Turning,Stamping,Deep Drawing,Spinning assembling and so on, and sorts of area therapy, the complete set of processing from material to concluded solution.5. what providers can we supply?Acknowledged Shipping and delivery Conditions: FOB,CIF,EXW;Accepted Payment Forex:USDAccepted Payment Type: T/T,L/CLanguage Spoken:English,Chinese

How to choose a drive chain

The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.
chain

roller chain

The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.

Drop forged rivetless chain

Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
chain

flat top chain

The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.

time chain

The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
chain

Oil-impregnated bushing

Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.

China OEM industrial transmission conveyor drive roller chain link industrial transmission conveyor chain     roller chain end attachmentsChina OEM industrial transmission conveyor drive roller chain link industrial transmission conveyor chain     roller chain end attachments

China wholesaler 12b a-1 K-1 Short Pitch Conveyor Chain with Attachments with Free Design Custom

Solution Description

Product Description

Item Parameters

Normal GB, ISO, ANSI, DIN
Type Common A and standard B precision roller chain, conveyor chain
specific chain with add-ons, welding chain, leaf chain and sprocket
ANSI chain No. 40,50,60,80,one hundred,a hundred and twenty,140,one hundred sixty,a hundred and eighty,two hundred,240
C40,C50,C60,C80,C100,C120,C140,C160
DIN/ISO chain No. 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A
C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A
Application Foods processing, pharmaceutical and chemical industries, electronics, machinery
household appliances, automotive production, metallurgy, sewage treatment method
Sequence A sequence,B series

A lot more Items
Benefit

Certifications

Specifics ABOUT CZPT CHAIN 

Exhibition

Workshop
Application

Packaging Details

Shipping

FAQ
      

one. Are you maker or trade Business?
We are a factory established in 1997 with trade team for intercontinental support.

two. What terms of payment you normally use?
T/T thirty% deposit and 70% against document, Western Union, L/C at sight

three. What is your lead time for your merchandise?
Typically 35 days soon after verified buy. thirty times could be obtainable in lower season for some products (for the duration of Could to July), and 45 days for the duration of new yr and scorching year ( Jan to March).

4. Samples
For clients who require sample confirmation ahead of ordering, make sure you bear in brain that the following plan will be adopted:
1) All samples are free of demand with the optimum benefit not exceeding USD a hundred.
two) The courier price for the initial-time sample sending will be charged for by the consignee. We will send out the samples with freight to be gathered. So please advise your account with FedEx, UPS, DHL or TNT so that we can proceed immediately.
three) The first-time courier expense will be totally deducted from the agreement price of the trial cooperation.

Varieties of Roller Chains

There are a number of types of roller chains available. These chains have various homes and provide diverse functions. Here you will discover about diamond roller chains, X-ring and O-ring chains, inverted tooth chains, and self-lubricating chains. You can choose the sort that very best satisfies your requirements by looking through this write-up. It will also assist you make an informed selection. Buying the proper roller chain for your requirements is simple. Hope this article is beneficial to you!

Diamond roller chain

Diamond roller chains are more effective than other chains and can considerably extend chain daily life. The exceptional design and style of the chain prevents internal rust from seeping out. In addition, Diamond ACE features a corrosion-resistant exterior and a zinc-nickel pre-assembled coating that supplies prolonged corrosion protection and wear resistance. These attributes minimize chain downtime and labor expenses, preserving a building resources producing business virtually $33,000 in excess of the existence of its devices.
Diamond collection chains lead the industry in high quality and toughness, with market-major tensile energy and the least expensive whole expense of possession. With a varied merchandise portfolio like common chains, specialty chains, and customized chains, the organization is sure to supply the proper chain for your software. The business also provides a vast selection of components for a assortment of equipment. For far more data, make sure you go to the organization site.
As 1 of the major makers of roller chains, the CZPT Business delivers unparalleled experience and put on resistance in the energy transmission marketplace. CZPT is reliable by foremost industries and gives the greatest return on investment decision. The diamond is a image of power and longevity, and the firm selected it as the firm’s trademark to express its main values. CZPTs can final up to 100 a long time or far more in severe circumstances, even in underwater environments.

Self-lubricating chain

Self-lubricating roller chains are developed to increase functionality whilst preserving a higher level of cleanliness. These chains are produced of sintered alloy bushings impregnated with lubricant and pins specially handled to launch oil when needed. These chains have a prolonged services daily life and are appropriate for environments exactly where normal lubrication is hard. Underneath are the advantages of self-lubricating roller chains.
Routine maintenance-free self-lubricating roller chains are the perfect substitution for common roller chains. They are appropriate for packaging, printing, textile, and sawmill purposes. These chains minimize downtime and increase productiveness. In addition, they decrease the danger of contamination. Another edge is that there are a lot of sorts of self-lubricating roller chains to pick from, allowing you to pick the one particular that greatest fits your wants. To learn a lot more about these rewards, study the Servicing Free Roller Chains Marketplace Report printed by Dataintelo.
CAN-AM self-lubricating roller chains make certain adhere-totally free procedure. These chains are accessible in ANSI/BS normal and double pitch variants. They characteristic oil-impregnated bushings and preloaded sintered steel bushings for extended existence. These self-lubricating roller chains are drop-in replacements for standard roller chains and operate on standard roller chain sprockets.

X-Ring and O-Ring Chains

Both O-ring and X-ring roller chains are sealed and unsealed. You may find them on classic bikes and small economy cars. Other applications contain bulldozer treads and conveyor belts. Normal chains are produced of simple basic bearings that call for lubrication every single couple of hundred miles. While the former is the most cost-effective type of roller chain, they do require far more routine maintenance than O-rings.
The primary variation amongst the two varieties of chains is the friction and cost they make. X-rings are marginally considerably less costly, but they develop much less friction than O-rings. X-rings are a far more inexpensive choice for road riders, although O-ring chains are a lot more high-priced for off-highway racers. In some situations, X-ring and O-ring roller chains can be distinguished by the cost tag alone.
Both X-ring and O-ring roller sprockets are offered in a range of designs. The two variations supply comparable efficiency, but there are some crucial variations to take into account. X-rings are usually better for lengthier travel as they offer you better longevity and efficiency. O-rings are generally far more expensive than X-ring chains, but if you might be contemplating about prolonged trips, they are a wonderful option.

Reverse chain

Inverted roller chains are usually referred to as silent chains. They have two protrusions on each board. The outer floor is floor to consist of an angle of sixty or seventy levels. These protrusions about the working surfaces of the sprocket teeth. The inner floor or condition of the sprocket can distinct the sprocket. This creates a silent but still legitimate chain. This variety of chain is utilized in transmissions to move weighty objects.
There are a few basic kinds of inverted toothed roller chains. Basic chains are single chains, whilst double and triple chains have two or a few strands. In these types of chains, the pins move through-hardened steel bushings at the ends of the backlinks. The major big difference in between these kinds is their measurement. If you are not confident what dimensions you want, 1st estimate the ability of the chain. You might be surprised to find out that the smaller sized the diameter the much better.
The variety of backlinks in a reverse roller chain determines the frequency of vibration. The frequency relies upon on the dimension of the chain and the size of the chain among the sprockets. The shorter the chain, the even bigger the “pull” – the up-and-down jitter triggered by the sprocket. This brings about further peak loads on the drive and shortens its existence.

PEER Chain’s Heavy Responsibility Series Double-Stranded Roller Chains

Large-duty double-strand roller chains are ideal for industrial and agricultural use as they offer extra balance and energy. PEER Chains manufactures chains in a variety of lengths and pitches and gives distinct accessories including sprockets and pre tensioned chains. These chains are also available in a variety of various alloys and grades. Detailed below are some of the most frequent uses for hefty-obligation double strand roller chains.
Hefty-duty PEER double-strand roller chains are obtainable in a assortment of styles and kinds, including the HKK NICKEL PLATED sequence. These chains are ideal suited for outdoor and mildly corrosive purposes. They use a patented process to boost exhaustion strength and decrease first elongation. In addition, HKK double pitch twin-strand roller chains are lighter and considerably less expensive than regular roller chains.
The report also highlights the competitive surroundings and the most recent marketplace developments. The report identifies crucial players in the Roller Chains industry, which includes manufacturing, sales, and international industry share. It also provides comprehensive business profiles and analyses of each vendor, like recent item launches, partnerships, and mergers and acquisitions. It also supplies the aggressive landscape, including business profiles, solution mix, and production scale. When you know what to expect from the industry, you can make a purchasing selection.

Servicing of Mechanical Versatile Couplings

Correct servicing of mechanical versatile couplings on roller chains is vital to guaranteeing the appropriate operation and trustworthiness of the method. Maintenance of these couplings contains periodic inspection of the elements. Check out for indicators of tiredness and put on. Standard inspections will assist figure out when to substitute the coupling. It also helps figure out the remaining daily life of the coupling.
Couplings need to be replaced periodically for the best possible performance. When changing, be confident to use the appropriate areas. Make sure the coupling variety matches the coupling type and chain dimensions. Identical coupling parts may not in shape, so a cross-reference manual or manufacturer’s spec variety may be helpful. Make sure that the coupling is equipped with a suited roller chain.
Mechanical elastic couplings on the roller chain can be effortlessly lubricated to avoid premature failure. Elastomeric couplings can accommodate minor shaft misalignments and are suitable for substantial rotational speeds. Also, it absorbs shocks. Its flexibility is due to loose elements. Additionally, lubrication is important to minimize use on coupling parts.

Roller chain dimensions

Knowing the basic proportions of the rollers is important if you need to discover the correct roller chain for your needs. The three important proportions of a roller chain are pitch, width, and pin diameter. These dimensions are crucial since they are utilized to determine the sort of chain. These dimensions do not typically show up in chain company catalogs. They are usually developed for folks designing new tools. They are not essential to servicing technicians, but they are important to know if you are seeking for a certain type of roller chain.
When you know the precise size of the chain, you can go on to deciding on the appropriate variety. You can use the printable template to measure your chain, which helps make it straightforward to assess with the dimension chart. Don’t overlook to examine the relaxation of the roller chain’s specs to make sure it matches your equipment. Making use of the Roller Chain Measurement Chart is an easy way to decide the proper length, width, and top for your application.
When getting a roller chain, be sure to examine the amount of enamel and the ratio of the two. A frequent ratio is 2:1. The travel sprocket should have at minimum 2 times as many tooth as the roller sprocket. If the chain is used for large precision, check the sort of sprocket as this will figure out the correct size of the chain. You can also decide on between slip-fit ​​and push-suit mid plates.

China wholesaler 12b a-1 K-1 Short Pitch Conveyor Chain with Attachments     with Free of charge Design Customized