China OEM China Manufacturer of Industrial Forged Component Parts for Male-Female Shaft

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: 10160, 14218, 14226, 2571, 26014, 142N, 150D, S30, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Mould Number: 10160, 14218, 14226, 20028, 26014, 142n, 150d, S30
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:

1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.

2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.

3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.

4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.

5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.

By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.

conveyor

What are the future trends and advancements in conveyor chain technology?

The field of conveyor chain technology is constantly evolving, driven by the need for improved efficiency, productivity, and sustainability. Here are some of the future trends and advancements in conveyor chain technology:

1. Automation and robotics: The integration of conveyor chains with automation and robotics systems is a growing trend. This includes the use of advanced sensors, machine vision, and artificial intelligence to enable autonomous operation, precise positioning, and efficient material handling.

2. Smart and connected systems: Conveyor chains are becoming increasingly connected through the Internet of Things (IoT) technology. This allows for real-time monitoring, data collection, and analysis of various performance parameters such as chain wear, tension, temperature, and energy consumption. Smart systems can optimize maintenance schedules, detect potential failures, and improve overall system efficiency.

3. Lightweight and high-strength materials: The development of lightweight yet high-strength materials is an ongoing focus in conveyor chain technology. Advanced alloys, composites, and engineered plastics offer improved strength-to-weight ratios, reducing energy consumption and increasing the load capacity of conveyor systems.

4. Energy efficiency: Energy efficiency is a key consideration in conveyor chain design. Future advancements aim to minimize power consumption through the use of efficient drive systems, regenerative braking, and smart control algorithms that optimize speed and acceleration profiles. Energy recovery technologies, such as regenerative drives, can also capture and reuse energy during deceleration or braking.

5. Sustainability and environmental friendliness: Conveyor chain technology is moving towards more sustainable and environmentally friendly solutions. This includes the use of eco-friendly materials, improved lubrication techniques to minimize environmental impact, and the adoption of energy-efficient components and systems. Recycling and circular economy concepts are also gaining prominence in the design and manufacturing of conveyor chains.

6. Advanced wear monitoring and predictive maintenance: The future of conveyor chain technology involves advanced wear monitoring systems that can accurately predict the remaining useful life of chains and components. This enables proactive maintenance planning and reduces unplanned downtime. Predictive maintenance algorithms analyze data collected from sensors and provide timely alerts for chain replacement or repair.

These are just a few examples of the future trends and advancements in conveyor chain technology. As technology continues to advance, we can expect further innovations that enhance performance, efficiency, reliability, and sustainability in conveyor systems.

conveyor

What factors should be considered when designing a conveyor chain system?

When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:

  • Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
  • Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
  • Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
  • Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
  • Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
  • Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
  • Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.

Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.

China OEM China Manufacturer of Industrial Forged Component Parts for Male-Female Shaft  China OEM China Manufacturer of Industrial Forged Component Parts for Male-Female Shaft
editor by CX 2023-10-31