China Good quality OEM Forging Drag Chain for Conveyor Forging Parts

Product Description

Carbon Alloy Steel Hot Forging Parts for Machining

Features:

1. ISO9001 & TS 16949 Certified.
2. Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
3. Product weight range: From 0.05 kg to 500 kg;
4. Main process: 
  – Manuacture Process: Hot forging, Cold forging, Die forging…etc, 
  – Further Production Process: Deburring, Sandblasting, Machining, Heat Treatment, Surface treatment, etc. 
5. Available software: Pro/E, Auto CAD, Solidwork.
6. 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp, etc.) could be made and provided based on the samples. 
7. Material Available: 
  – Carbon Steel: 10#, 15#, 20#, 25#, 30#, 35#, 40#, 45#, 50#, 55#…etc.  
  – Alloy Steel: 15Mn, 16Mn, 40Cr, 42CrMo…and other alloy steel. 
  – Stainless Steel: SUS304, SUS316, SUS316L, etc
  – Aluminum: 6061 T6, 6063 T6, 2A17

Further Production Process: 
 
1. Precision Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;
2. Heat Treatment:  annealing, carbonization, tempering, quench, normalization and surface tempering
3. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc.

Tooling and Molds: 
1. Mould material: Cr12, 4Cr5MoSiV1, 4Cr5MoSiV…etc.
1. Mould life: usually 50,000 shots.  
2. Tooling Leadtime: 15-25 days, depending on the structure and size. 
3. Tooling & mould maintenance: Be responsible by CHINAMFG Machinery. 

1. ISO9001 Certificated and over 25 years of experience in casting and forging.

2. OEM and ODM both are available.

3. Application: Auto Parts, Truck Parts and Agriculture equipment part, etc.

4. Material: 40Cr, 45#(SAE 1045) or other materials as your requirement.

5. Main process: 1> Forging; 2> Normalizing3> Sandblasting; 4> Machining; 5> Further Processing if needed.

Why HangZhou Evergreen?

1.25 years of experience in casting and forging for European and US markets.

2. OEM & ODM products range: Auto parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.

3. Material: 40Cr, 45# (SAE1045) or other materials as you request.

4. Product weight range: From 0.05~500kg;

5. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding Machine and so on;

6. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine;

7. Heat Treatment: Annealing, Discharge, Carbonization, Tempering, Normalization, etc…

8. Surface treatment: Sand Blasting, Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating, E-coating, etc…

9. Materials Standards: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS

Quality Control: 
1. Quality control: The defective products rate is less 0.1%.
2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISO standard or customer requirements
3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;
4. After-sales services are available all time.
5. Quality situation can be traceable.

HangZhou CHINAMFG Machinery Co., Ltd started business since 1995, it has 2 subsidiary plants, and the headquarter located in HangZhou, a very famous CHINAMFG city in China.

Our main business in metal products, and our product range mainly covers Metal work, Aluminum Casting, Investment/Precision casting steel, Sand casting, Forging, and so on. These products used in Wind power, Turbine, heavy duty Truck, Train, Engine, Agriculture equipment, Lighting, Marine and Mining machinery, Hardware, CHINAMFG breeding, etc.

Capability & Capacity:

Our capability and production capacity as below:
1. Capacity: 1> Al die casting: 3000~4000 ton per year; 2> Sand casting: 10000 ton per year; 3> Investment casting: 2000 ton per year; 4> Forging: 8000 ton per year.
2. Our metal work factory pass EN15085 & ISO3834 welding certificate
3. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on.
4. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.
5. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Galvanization.

Quality & Service:

Our quality philosophy is ” No Compromise”.

We have a diverse customer range CHINAMFG over 30 countries and regions, including Germany, USA, Australia and Japan. We’re committed to serve our customer by providing quality products and services. For our original customers, we offer products and services that meet or exceed their expectations whenever needed. For our emerging market customers, we provide value-added, affordable products whenever possible.

                                       PROCESS TYPE                            MATERIAL STHangZhouRD
Sand Casting Green Sand Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze         ISO
        GB
      ASTM
       SAE       
        BS
        JIS
        DIN
        
Furan Resin Sand
Cold Harden Resin Sand
Investment casting       Sodium Silicone (Water galss) Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum
Lost wax casting
Forging                                                        Hot Forging Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum
Warm Forging
Cold Forging
Machining and other further processiong                 Stamping, cutting, welding, polishing,sand blasting…… All metal material
 

Applications and Who We Serve: 
1. Engine parts,
2. Auto parts,
3. Machinery Parts,
4. Rail Train parts,
5. Truck Parts,
6. Tractor Parts
7. Construction Equipment  
8. Agriculture Equipment,
9. Other industrial fields.

 

Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Machinery Parts
Material: Aluminium
Heat Treatment: Quenching
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pintle

How do drag chains handle side loads and lateral forces?

Drag chains are designed to handle various mechanical forces, including side loads and lateral forces. These forces can occur during the movement of cables and hoses within the drag chain, especially in applications where the drag chain travels along curved or complex paths. Drag chains employ specific design features to effectively manage side loads and lateral forces:

  • Rugged Construction: Drag chains are typically constructed from robust and durable materials, such as high-strength plastics or metal alloys. This construction provides the necessary strength and rigidity to withstand side loads and lateral forces without deformation.
  • Link Design: The links or segments of the drag chain are often shaped and interconnected to allow for flexible movement while maintaining stability. The design prevents binding or jamming when the chain bends or changes direction.
  • Bumper Stops: Many drag chains incorporate bumper stops or dividers within the chain’s interior. These stops help to guide and separate the cables and hoses, preventing them from coming into contact with each other and minimizing the risk of entanglement and wear.
  • Tension Management: Proper tension management is essential to ensure smooth movement of the cables and hoses within the drag chain. Tensioning devices or systems can be used to maintain the appropriate level of tension, preventing excessive sagging or bunching that could lead to interference or damage.
  • Side Mounting Brackets: In some applications, side mounting brackets can be used to provide additional support to the drag chain, reducing the effects of side loads and lateral forces.

It is crucial to select the appropriate type and size of drag chain for the specific application to ensure it can handle the expected side loads and lateral forces. Regular maintenance, inspection, and lubrication are also essential to prolong the drag chain’s life and optimize its performance in managing mechanical forces during operation.

pintle

Can drag chains be used in material handling and conveyor systems?

Yes, drag chains are commonly used in material handling and conveyor systems across various industries. They play a critical role in efficiently managing and protecting cables, hoses, and other components that are essential for the operation of these systems. Here’s how drag chains are utilized in material handling and conveyor applications:

Cable Protection:

In material handling and conveyor systems, there are often multiple cables and hoses that need to be routed from one part of the system to another. Drag chains provide an enclosed and protected pathway for these cables, shielding them from potential damage due to movement, friction, or exposure to external elements.

Smooth Cable Movement:

Conveyor systems involve continuous movement, and the cables within them need to move smoothly without getting entangled or causing interference. Drag chains facilitate the smooth movement of cables, ensuring that they can extend and retract as needed without hindrance.

Preventing Downtime:

By protecting cables and hoses, drag chains minimize the risk of cable damage and subsequent downtime in material handling and conveyor systems. Damaged cables can lead to costly repairs and production delays, but with drag chains, the risk of such incidents is significantly reduced.

Adapting to Conveyor Movement:

Conveyor systems often involve varying movement patterns, such as inclines, declines, or curves. Drag chains are flexible and can adapt to these changes in conveyor direction, allowing the cables within to move freely and without strain.

Supporting Multiple Cables:

In material handling and conveyor systems, multiple cables and hoses are required to power and control various components. Drag chains can accommodate multiple cables in separate compartments, preventing them from becoming tangled and simplifying maintenance and troubleshooting.

Reducing Wear and Tear:

Continuous operation and repetitive motion in material handling and conveyor systems can cause wear and tear on cables. Drag chains protect the cables, extending their lifespan and reducing the need for frequent replacements.

Resistance to Harsh Environments:

Material handling and conveyor systems may operate in harsh environments with dust, dirt, moisture, and other contaminants. Drag chains are designed to withstand these conditions, ensuring the longevity and reliable performance of the cables within.

In summary, drag chains are indispensable components in material handling and conveyor systems, providing cable protection, ensuring smooth movement, and contributing to the overall efficiency and reliability of these systems in various industrial settings.

pintle

How do you choose the appropriate size and type of drag chain for your specific needs?

Choosing the right size and type of drag chain is crucial to ensure optimal performance and cable protection in your specific industrial application. Here are the steps to guide you in selecting the appropriate drag chain:

1. Assess Your Application: Understand the specific requirements of your application, including the type and number of cables or hoses that need protection, the range of motion required, and the environmental conditions the drag chain will be exposed to.

2. Calculate Cable Carrying Capacity: Determine the total diameter and weight of all the cables or hoses that will be contained within the drag chain. This information will help you select a drag chain with the appropriate inner dimensions and load-bearing capacity.

3. Consider Travel Length: Measure the length of travel that the cables or hoses will be subjected to. Ensure that the chosen drag chain can accommodate the required travel length without causing any strain on the cables.

4. Environmental Factors: Consider the operating environment, such as temperature, moisture, chemicals, and any potential exposure to debris or abrasive materials. Choose a drag chain material that can withstand these environmental conditions.

5. Select the Drag Chain Type: Different types of drag chains are available, including enclosed, open-style, and hybrid designs. Enclosed drag chains provide superior cable protection and are suitable for applications where debris or contaminants are a concern. Open-style drag chains are more cost-effective and easier to install but offer less protection.

6. Mounting and Installation: Consider the mounting options and installation requirements of the drag chain. Ensure that it can be easily integrated into your existing system and that it allows for smooth movement and flexibility.

7. Additional Features: Some drag chains come with additional features such as self-lubricating properties or noise-reduction capabilities. Evaluate whether these features are beneficial for your application.

8. Consult with Experts: If you are unsure about the right drag chain for your needs, consult with experienced suppliers or engineers who specialize in cable management systems. They can provide valuable insights and help you make an informed decision.

By carefully evaluating your specific application requirements and considering factors such as load capacity, environmental conditions, type of drag chain, and installation needs, you can select the most appropriate drag chain to ensure reliable cable protection and efficient operation in your industrial setup.

China Good quality OEM Forging Drag Chain for Conveyor Forging Parts  China Good quality OEM Forging Drag Chain for Conveyor Forging Parts
editor by CX 2023-10-08